Adjustable Headrest and Backrest Assembly for Child Car Seats

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Solution Overview

Problem

Conventional convertible car seats lack adjustability in headrests and backrests, failing to accommodate a wide range of ages and sizes, particularly infants and children, which can lead to suboptimal seating positions affecting airway alignment and digestion.

Innovation Solution

A car seat design featuring an adjustable assembly with a headrest and backrest that can slide relative to the shell, allowing for automatic tilting and angular adjustments to optimize the seating position, ensuring proper alignment and comfort for occupants of varying ages and sizes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional convertible car seats are designed as solid single-piece structure with fixed included angle, then manufacturing simplicity is improved, but adaptability to different ages and sizes deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidadaptability to different ages and sizes
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by transforming the fixed, rigid structure of conventional car seats into a dynamic, adjustable system. The shell is divided into multiple segments (seat portion, back portion, headrest portion) that can move relative to each other through defined interfaces, allowing the included angle and configuration to change adaptively to accommodate occupants of different ages and sizes while maintaining manufacturing feasibility through modular design

Inventive Principle:
Principle #15Dynamics

2Device complexity

If headrest and backrest are fixed in position, then structural simplicity is improved, but comfort and safety for varying occupant sizes deteriorates

Engineering Contradiction:
Improvestructural simplicityVSAvoidaccommodation of varying occupant sizes
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent applies segmentation by dividing the car seat shell into distinct, movable segments including the seat portion, back portion, and headrest portion. Each segment can be independently positioned and adjusted relative to the others through defined interfaces, enabling the structure to adapt to different occupant sizes and preferences while maintaining reasonable structural simplicity through the modular architecture

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If the included angle between seating surface and seat back is fixed, then manufacturing ease is improved, but adaptability to different occupants deteriorates

Engineering Contradiction:
Improvemanufacturing easeVSAvoidadaptability to different occupants
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamics by enabling the included angle between the seating surface and seat back to be dynamically adjustable rather than fixed. The back portion can be positioned at different angles relative to the seat portion through the defined interface, allowing optimization of the seating position for different occupants while maintaining manufacturing ease through the use of standardized adjustment mechanisms

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10730414B2Adjustable headrest for child car seat
Publication Date: 2020.08.04 EVENFLO CO INC
  • US10730414B2 patent drawing
  • US10730414B2 patent drawing
  • US10730414B2 patent drawing

AI summary

Disclosed herein is a child car seat comprised of a shell and an adjustable assembly including a headrest member and a backrest member mounted for sliding movement relative to the shell.