Adjustable Heating Plate Mechanism for Compact Heat-Not-Burn Cigarettes

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Solution Overview

Problem

Current heat-not-burn cigarettes are bulky, inefficient, and require larger batteries due to heating the entire tobacco product, leading to power consumption issues and limited compatibility with different cigarette sizes.

Innovation Solution

A compact heat-not-burn cigarette design featuring a locking mechanism with adjustable heating plates that directly contact the cigarette body, allowing for rapid heating and compatibility with various diameters, utilizing electrothermal ceramic plates for efficient heating and reduced power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the entire tobacco product is heated by air in a heating chamber, then the tobacco can be heated to atomization temperature, but the device becomes bulky, power-consuming, and inefficient

Engineering Contradiction:
Improveheating temperatureVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent extracts the heating function from a large heating chamber that heats the entire tobacco product, and concentrates it onto a small heating plate that directly contacts only the necessary portion of the cigarette body. This extraction reduces the volume of the heating chamber and the amount of air that needs to be heated, thereby reducing power consumption while maintaining the required atomization temperature.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of uniformly heating the entire cigarette body through air convection in a large chamber, the patent applies heating locally at the contact point between the heating plate and the cigarette body. This localized heating approach concentrates thermal energy where it is most needed, improving heating efficiency and reducing overall power consumption.

Inventive Principle:
Principle #3Local quality

2Temperature

If the entire tobacco product is heated by air in a heating chamber, then the tobacco can be heated to atomization temperature, but the device becomes bulky and requires larger batteries

Engineering Contradiction:
Improveheating temperatureVSAvoiddevice volume
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The patent removes the unnecessary large heating chamber from the device structure and replaces it with a compact heating plate system. This extraction of the excessive heating volume allows the device to maintain effective heating temperature while significantly reducing the overall device volume and eliminating the need for larger batteries.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using a large chamber to heat tobacco indirectly through hot air, the patent inverts the approach by using a small heating surface to directly heat the tobacco locally. This inversion of the heating methodology achieves the same thermal effect with much smaller device volume.

Inventive Principle:
Principle #13The other way round (Inversion)

3Device complexity

If heating plates are fixed in size, then the structure is simple, but it cannot accommodate cigarettes of different diameters

Engineering Contradiction:
Improvestructure complexityVSAvoidcompatibility with different cigarette sizes
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent implements a locking mechanism that allows the bearing assembly to dynamically adjust its inner diameter, transforming the fixed heating plate structure into an adjustable one. This dynamic adjustment capability enables the device to accommodate cigarettes of different diameters while maintaining a relatively simple overall structure through the use of standardized mechanical components.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of the bearing assembly's inner diameter from fixed to variable through the locking mechanism. By enabling the inner diameter parameter to be adjusted between different states, the heating plates can adapt to different cigarette diameters without requiring complete structural redesign.

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If the bearing assembly is fixed in size, then the manufacturing is simple, but it cannot adapt to different cigarette body diameters

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidadaptability to different cigarette sizes
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent transforms the static bearing assembly into a dynamic one with adjustable inner diameter through the locking mechanism. This allows the bearing assembly to be manufactured with a standard base structure while gaining the capability to adapt to different cigarette sizes, maintaining manufacturing simplicity while improving versatility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent makes the bearing assembly universal by enabling it to accommodate multiple cigarette diameters through the locking mechanism. The same bearing assembly structure can serve multiple functions by adjusting its inner diameter, eliminating the need for different bearing assemblies for different cigarette sizes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances heating efficiency, reduces power usage, and accommodates both thin and thick cigarettes, making it universal, safe, and easy to use, while eliminating the need for filter removal.

Implementation Method 1

rapid heating of the cigarette body by allowing heating plates to be in close attachment to a peripheral side of the cigarette body

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

utilizing electrothermal ceramic plates for efficient heating

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS12059025B2Heat-not-burn cigarette
Publication Date: 2024.08.13 NINGBO YILAN YASI SKIN CARE PROD CO LTD
  • US12059025B2 patent drawing
  • US12059025B2 patent drawing
  • US12059025B2 patent drawing

AI summary

A heat-not-burn cigarette includes a shell, a driving assembly, and a locking mechanism. The shell is provided with an opening and an accommodation cavity. The opening communicates the accommodation cavity with an outside world. The locking mechanism is provided in the accommodation cavity. The driving assembly is transmissively connected to the locking mechanism to drive the locking mechanism to form a smaller clamping ring and a larger clamping ring. The locking mechanism includes a bearing assembly and at least one transmission assembly. The bearing assembly is adjustably connected to the transmission assembly, and the transmission assembly is connected to the driving assembly, so as to provide preset tracks for the bearing assembly. The bearing assembly expands or contracts along the preset tracks, such that the bearing assembly is adjustably attached to a peripheral side of a cigarette body.