Adjustable Sport Helmet Liner for Multi-Directional Fit

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Solution Overview

Problem

Standard protective sport helmets often fail to securely conform to the head of the wearer in the fore and aft, as well as side-to-side directions, due to limited adjustability, which can increase the risk of injury from improper fitting.

Innovation Solution

The helmet features an adjustable interior liner with a top and anterior portion that can pivot for fore and aft adjustment, and side liner portions that can move inward or outward via slider mechanisms for side-to-side adjustment, along with energy-absorbing grooves to enhance fit and protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a standard pre-sized protective liner is inserted within a pre-sized outer shell, then the helmet can be manufactured efficiently with simple assembly, but the helmet cannot securely conform to different head sizes and dimensions in the fore and aft and side-to-side directions

Engineering Contradiction:
Improvefit adjustment capabilityVSAvoidliner structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The liner is divided into multiple independent sections: a top liner portion, an anterior liner portion, and at least one side liner portion. Each section can move independently relative to the others, allowing the liner to adapt to different head shapes and sizes without requiring a completely different liner for each head type.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The liner sections are connected through flexible connections that allow relative movement between sections. This dynamic capability enables the liner to shift and conform to the wearer's head in the fore and aft directions and side-to-side directions, transforming a static liner into an adaptable fitting system.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the liner sections are flexibly connected to allow movement for fit adjustment, then the helmet can conform to different head sizes and shapes, but the structural integrity and stability of the liner may be compromised

Engineering Contradiction:
Improveconformability to head shapeVSAvoidliner structural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The connections between liner sections utilize flexible elements that can bend and deform to allow movement while maintaining continuous structural support. This flexibility enables the liner to conform to the head shape while the continuous material structure preserves overall stability and integrity during impact events.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adjustable design allows for a customized fit across multiple head sizes and shapes, improving the helmet's ability to secure the head in all directions, thereby reducing the risk of injury and enhancing protection during sporting activities.

Implementation Method 1

The liner can comprise a plurality of grooves to transfer energy across the liner material

Methodology Applied
Scientific EffectEnergy transfer:

Implementation Method 2

The outer shell typically covers the protective liner that lies between the outer shell and the wearer's head

Methodology Applied
Scientific EffectEnergy absorption:

Data Source

PatentUS7908678B2Sport helmet with adjustable liner
Publication Date: 2011.03.22 CASCADE MAVERIK LACROSSE LLC
  • US7908678B2 patent drawing
  • US7908678B2 patent drawing
  • US7908678B2 patent drawing

AI summary

A protective sport helmet having an interior liner capable of conforming to the head of the wearer in the fore and aft direction and/or the side-to-side direction is disclosed. The sport helmet can comprise a protective outer shell and an inner energy-absorbing liner. The liner can comprise a top portion and a base portion flexibly connected therebetween to adjust the fit of the helmet to the head of a wearer in the fore and aft direction. The liner can comprise a side liner portion and the outer shell can comprise a slider mechanism for engaging the side liner portion to adjust the fit of the helmet to the head of the wearer in the side-to-side direction. The liner can comprise a plurality of grooves to transfer energy across the liner material.