Adjustable Holding Element With Sealing for Vehicle Fasteners

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Solution Overview

Problem

Existing vehicle part securing systems fail to effectively compensate for tolerance variations and ensure a reliable seal against moisture and dirt.

Innovation Solution

A holding element comprising a base region with receiving and holding regions for a fixing element and a component, a spacer element with adjustable engagement, and a sealing element made of softer material to create a reliable seal around the fixing element.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If simple screw systems are used to secure vehicle parts, then the assembly is simple, but the spacing adjustment capability is poor

Engineering Contradiction:
Improveassembly simplicityVSAvoidspacing adjustment capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The holding element is divided into distinct functional segments: a base region for structural support, a spacer element for adjustable spacing, and a sealing element for environmental protection. This segmentation allows each component to fulfill its specific function while maintaining overall assembly simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spacer element acts as an intermediary component between the base region and the vehicle part, enabling adjustable spacing while maintaining a simple screw-based assembly system. The threaded connection on the spacer element provides the necessary adaptability without complicating the overall system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If complex fixing elements with multiple securing means are used, then the spacing adjustment capability is improved, but the seal against moisture and dirt is insufficient

Engineering Contradiction:
Improvespacing adjustment capabilityVSAvoidseal against moisture and dirt
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The invention merges the spacing adjustment function and the sealing function into a single integrated holding element. The spacer element and sealing element work together as a unified structure, ensuring both adjustable spacing and reliable sealing without requiring separate complex systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sealing element is made of softer material that can deform to create an effective seal around the spacer element and vehicle part interface. This flexible sealing mechanism ensures protection against moisture and dirt while accommodating the adjustable spacing provided by the threaded spacer element.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If a sealing element made of softer material is introduced, then the seal against wet or dirt is reliable, but the structural complexity increases

Engineering Contradiction:
Improveseal against wet or dirtVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sealing element is nested within or around the spacer element structure, with the softer sealing material forming an inner or outer layer that interfaces with the vehicle part. This nested configuration provides effective sealing while maintaining a compact and relatively simple overall structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The holding element combines different materials with complementary properties: the spacer element provides structural integrity and adjustability, while the softer sealing material provides environmental protection. This composite structure achieves reliable sealing without excessive complexity by using materials that work together synergistically.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS12240373B2Holding element for holding a component to be secured, and holding system with such an element
Publication Date: 2025.03.04 ILLINOIS TOOL WORKS INC
  • US12240373B2 patent drawing
  • US12240373B2 patent drawing

AI summary

A holding element for holding a component to be secured includes: a base region with a first receiving and holding region for an elongate fixing element, a second receiving and holding region for the component, and a first hollow cylindrical engagement region; a spacer element with a spacer surface and a second hollow cylindrical engagement region in engagement with the first hollow cylindrical engagement region; and a sealing element, of a softer material than the spacer element, and having a hollow insertion region, wherein the insertion region has an inner round casing surface configured to bear against the elongate fixing element all around when the fixing element is secured in the holding element and thus seal against wet or dirt, wherein the distance from the spacer surface to the base region can be adjusted.