Adjustable Inlet Filter Assembly for Medical Compressors

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Solution Overview

Problem

Existing filter assemblies for oxygen concentrators and ventilators are not universally adaptable to different compressor assemblies, leading to inefficiencies in air filtration and noise attenuation, requiring multiple filter types for various air flow requirements and resulting in increased maintenance and noise issues.

Innovation Solution

A universal filter assembly with a compartmented housing structure and adjustable air flow control, featuring a rotatable dial to regulate air flow and noise attenuation through baffle and noise attenuating members, allowing compatibility with multiple compressor assemblies and reducing noise levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a filter assembly is specifically designed for a particular oxygen concentrator or breathing apparatus, then it provides the minimum required air flow for proper operation, but it cannot be used with other models having different air flow requirements

Engineering Contradiction:
Improveair flowVSAvoidcompatibility with different compressor assemblies
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The filter assembly is designed with an adjustable inlet opening that can be modified to match the air flow requirements of different compressor assemblies. This universal design allows a single filter assembly to serve multiple models of oxygen concentrators and breathing apparatus, eliminating the need for model-specific filters while maintaining proper air flow characteristics for each application.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The inlet opening of the filter assembly is made adjustable rather than fixed, allowing the opening size to be dynamically changed to match different air flow requirements. This dynamic adjustment capability enables the same filter assembly to adapt to various compressor assemblies with different air flow needs, resolving the contradiction between providing sufficient air flow and maintaining versatility.

Inventive Principle:
Principle #15Dynamics

2Productivity

If a large compressor is used to provide higher rates of oxygen, then oxygen flow rate capacity increases, but noise generation becomes excessive

Engineering Contradiction:
Improveoxygen flow rate capacityVSAvoidnoise
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

A baffle member is introduced as an intermediary element between the compressor and the external environment. This baffle structure absorbs and redirects sound waves, reducing noise transmission while allowing the compressor to operate at higher capacities. The baffle acts as a mediator that maintains the beneficial high oxygen flow rate capacity while eliminating the harmful excessive noise generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The universal filter assembly effectively filters ambient air for various compressor assemblies, reduces noise, and allows for adjustable air flow, simplifying inventory management by eliminating the need for multiple filter types, while enhancing the operational efficiency and service life of medical equipment.

Implementation Method 1

a noise attenuating member positioned under the filter member and in the second chamber for noise attenuation

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Implementation Method 2

a pair of baffles in the second chamber for channeling air flow through the second chamber into segregated flow regions

Methodology Applied
Scientific EffectFluid flow redirection:

Data Source

PatentUS7753979B2Filter assembly with adjustable inlet opening
Publication Date: 2010.07.13 AG IND LLC
  • US7753979B2 patent drawing
  • US7753979B2 patent drawing
  • US7753979B2 patent drawing

AI summary

A filter assembly for use with compressor assemblies such as oxygen concentrators, ventilators and other breathing apparatus including a compartmented housing member having at least one inlet opening, an outlet opening, a filter member, and an adjustment member associated with the at least one outlet opening for varying the size of the at least one outlet opening for adjusting the amount of ambient air entering the filter assembly.