Adjustable Insulated Explosion Panel for Energy Storage Containers
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Solution Overview
Problem
Energy storage system containers require adjustable insulation to maintain internal temperature stability and safety, as existing explosion panels lack insulation and are not adaptable to varying external temperatures, and protrude excessively from the container.
Innovation Solution
An explosion panel with a top disc that ruptures at high pressure, rib flanges, body flanges, and an adjustable insulation member supported by a lattice structure, allowing for customizable insulation thickness and minimal protrusion.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If an insulation layer is added to the explosion panel, then insulation performance is improved, but device complexity increases
Solution Approach 1:
The explosion panel is divided into multiple functional components: a top disc for explosion venting, a body with inner walls forming a cavity, and a separate insulation member. This segmentation allows each component to perform its specific function independently while maintaining overall system simplicity.
Solution Approach 2:
The insulation function is extracted as a separate insulation member that can be independently adjusted or removed. This allows the insulation layer to be added without permanently complicating the explosion panel structure, as it can be placed inside the cavity formed by the inner walls.
2Object-affected harmful factors
If the insulation layer thickness is increased, then insulation performance is improved, but the protrusion from the container increases
Solution Approach 1:
The insulation member is nested inside the cavity formed by the inner walls of the body, which themselves are nested within the overall explosion panel structure. This nested arrangement allows the insulation layer to be positioned without increasing the external dimensions or protrusion of the explosion panel from the container.
3Adaptability or versatility
If the insulation layer thickness is made adjustable, then adaptability to different external temperatures is improved, but device complexity increases
Solution Approach 1:
The inner walls are designed with adjustable heights that can be dynamically changed to modify the cavity size. This dynamic adjustment capability allows the insulation member thickness to be varied according to different external temperature conditions without requiring complex insulation adjustment mechanisms.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The explosion panel effectively maintains internal temperature stability by adjusting insulation thickness based on external conditions, ensuring optimal insulation performance and supporting the top disc for long-term durability.
Implementation Method 1
the explosion panel is provided with an insulation layer for preventing heat conduction from occurring
Data Source
AI summary
The present invention suggest an explosion panel of an energy storage system. The explosion panel include a top disc (10) on which a rib flanges (20) coming into close contact. The explosion panel includes a body (30) having body flanges (32) coming into close contact with the underside of the top disc (10) and inner walls (34) of heights (H). And a lattice structure (36) is disposed on the lower portions of the inner walls (34) of the body (30). And insulation member (40) is disposed inside the inner walls (34) and supported against the lattice structure (36). The thickness of insulation member (40) is adjustable according to the changes of the heights (H) of the inner walls (34).