Adjustable Knee Spacer with Screw Mechanism for Bone Loss Compensation
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Solution Overview
Problem
Current knee spacers face challenges in maintaining stable anchorage and adjusting to the anatomical geometry of the knee joint, especially after significant bone tissue loss during septic revision surgeries, due to the deformation of bone cement during curing, which affects the distance between the tibial component and the tibia.
Innovation Solution
A knee spacer system comprising a tibial component with a running surface and a separator with an adjustable contact surface, where the separator is affixed to the tibia via a layer of bone cement, allowing for fine-tuning of the distance between the running surface and the tibial plateau using a screw mechanism with external and internal threads, ensuring a stable and adjustable connection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If bone cement is used to anchor the tibial component and separator, then the spacer can be stably fixed to the tibia, but the bone cement deforms during curing which affects the distance between the tibial component and tibia
Solution Approach 1:
The spacer is divided into three separate components: the tibial component, the separator, and the bone cement layer. This segmentation allows each component to be optimized independently - the tibial component provides structural strength, the separator maintains precise distance through its rigid structure, and the bone cement provides anchorage. The separator acts as a distinct element that prevents the distance-critical function from being compromised by bone cement deformation.
Solution Approach 2:
The separator is pre-positioned at the correct distance from the tibial component before bone cement curing occurs. The separator's rigid structure is designed to maintain the precise distance relationship during the bone cement curing process, preventing any deformation from affecting the critical measurement. This preliminary positioning ensures that when the bone cement cures and hardens, the distance geometry is already established and protected.
2Device complexity
If a fixed-distance spacer is used, then the structure is simple, but it cannot compensate for bone tissue loss or adapt to anatomical geometry variations
Solution Approach 1:
The separator is designed with adjustable positioning capability relative to the tibial component, transforming the spacer from a fixed-distance device to an adjustable-distance device. The separator can be positioned at multiple discrete distances from the tibial component surface, allowing adaptation to different amounts of bone tissue loss and various anatomical geometries while maintaining a relatively simple overall structure.
Solution Approach 2:
The separator incorporates localized adjustment features (such as positioning ridges or adjustable mechanisms) that enable distance modification only where needed, while the rest of the spacer structure remains simple and unchanged. This allows anatomical adaptation through localized adjustment rather than requiring complete structural redesign of the entire spacer.
3Manufacturing precision
If the separator is placed directly on the tibia, then the distance control is direct, but it cannot accommodate variations in bone tissue loss
Solution Approach 1:
The separator's distance from the tibial component is made adjustable rather than fixed, allowing the spacer system to adapt to different amounts of bone tissue loss. The separator can be positioned at multiple discrete distances, providing both precise distance control for each specific case and versatility across different anatomical scenarios.
Solution Approach 2:
The critical parameter of separator-to-tibial-component distance is made variable rather than fixed. By enabling adjustment of this distance parameter, the spacer can be tailored to compensate for different degrees of bone tissue loss while maintaining precise control over the final distance geometry through the separator's positioning mechanisms.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system provides a stable and adjustable knee spacer that can compensate for bone tissue loss, maintaining anatomical geometry and preventing tilting or cement displacement during curing, thus facilitating effective temporary replacement of the knee joint.
Implementation Method 1
allowing for fine-tuning of the distance between the running surface and the tibial plateau using a screw mechanism with external and internal threads
Implementation Method 2
The separator is affixed to the tibia via a layer of bone cement
Data Source
AI summary
The invention relates to a knee spacer for temporary replacement of an artificial knee joint, whereby the knee spacer comprises a tibial component (11) and a separator (12), whereby the tibial component (11) comprises a running surface (14) by means of which the tibial component (11), in the patient-inserted state, can be placed against a femoral component (28) in mobile manner, and whereby the separator (12) comprises a contact surface (15) for placing on the tibia (22) and the contact surface (15) is adjustable at a variable distance from the running surface (14) of the tibial component (11).The invention also relates to a method for adapting a knee spacer to a treatment scenario, comprising a tibial component (11) and a separator (12), whereby the tibial component (11) comprises a running surface (14) for placing against a femoral component (28) in mobile manner, and the separator (12) comprises a contact surface (15) for placing on the tibia (22), whereby the method involves adjusting the distance between the contact surface (15) and the running surface (14).The invention also relates to the use of a knee spacer of this type as temporary place-holder in a knee of a patient.


