Adjustable Lamp Bracket Resolving Assembly Jamming
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Solution Overview
Problem
Existing lamp body brackets, typically made of rigid metal or alloy, require high manufacturing and assembly accuracy, leading to installation issues and jamming due to manufacturing errors or structural deformation caused by temperature effects.
Innovation Solution
A lamp body bracket design featuring a main support frame with adjustable first and second side extensions, including a movable first adjusting seat and a second adjusting seat that can rotate to adjust the pitching angle, along with a shaft assembly and limiting portions to ensure smooth fitting and prevent jamming, even with manufacturing or assembly errors.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If rigid metal brackets with fixed linear distance between ends are used, then structural strength is improved, but manufacturing precision requirements increase and assembly difficulty increases due to temperature deformation
Solution Approach 1:
The patent transforms the rigid fixed-distance bracket into a dynamic adjustable structure. The bracket includes an adjustable connection mechanism that allows the linear distance between its two ends to be modified. This enables the bracket to adapt to temperature-induced deformations and manufacturing tolerances while maintaining structural integrity, thereby resolving the contradiction between strength and assembly precision requirements.
2Stability of the object's composition
If rigid metal brackets with fixed linear distance are used, then structural stability is improved, but adaptability decreases due to inability to accommodate manufacturing errors
Solution Approach 1:
The patent applies parameter changes by enabling the bracket's linear distance parameter to be adjusted. The adjustable connection mechanism allows modification of the distance between the bracket's ends, providing adaptability to accommodate manufacturing errors and assembly variations while preserving structural stability. This resolves the contradiction between stability and adaptability.
3Device complexity
If fixed-distance bracket design is used, then device complexity is reduced, but ease of operation decreases due to difficulty in accommodating assembly errors
Solution Approach 1:
The patent introduces dynamic adjustability into the bracket structure through an adjustable connection mechanism. This mechanism allows the linear distance between bracket ends to be modified during assembly or operation, making it easier to accommodate assembly errors without significantly increasing overall device complexity. The adjustment capability improves ease of operation while maintaining relatively simple bracket construction.
Data Source
AI summary
A lamp body bracket for supporting a lamp body includes a main support frame (10), opposite sides of the main support frame (10) are respectively provided with a first side extension portion (101) and a second side extension portion (102), and the first side extension portion (101)) and the second side extension portion (102) are arranged at intervals; a first adjusting seat (20), movably connected to the first side extension (101); the first adjusting seat (20) is arranged opposite to the second side extension (102), the first adjusting seat (20) is configured to connect a first end of the lamp body, and the second side extension (102) is configured to connect a second end of the lamp body opposite to the first end; the first adjusting seat (20) moves toward or away from the second side extension (102).