Adjustable Clip-On Base for LED Retrofit Fixture Fit
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Solution Overview
Problem
The precision required in cutting LED support materials to fit existing fluorescent light fixtures is high, leading to financial losses due to incorrect lengths, which result in either the LED assembly falling out or not fitting properly.
Innovation Solution
An adjustable clip-on base that can be positioned along the LED support to adjust the length of the LED assembly, allowing it to fit various lighting enclosures without needing exact cutting, using a support clip portion and a mating structure portion that can be repositioned to alter the distance from the end of the LED support.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If the LED support material is cut to a specific length to fit the lighting enclosure, then the LED assembly can be properly installed, but any cutting mistakes cause the assembly to either fall out or not fit, resulting in financial loss
Solution Approach 1:
The clip-on base is designed with adjustable positioning along the LED support material. The base can be moved to different positions to accommodate variations in cut length, transforming a static fixed-position design into a dynamic adjustable one. This allows the same base to work with supports of varying lengths without requiring precise cutting.
Solution Approach 2:
The invention changes the parameter of position from fixed to variable. The clip-on base can be repositioned along the LED support material, allowing the installation system to adapt to different support lengths. This parameter change enables tolerance for cutting variations and prevents material waste.
2Manufacturing precision
If high precision cutting is required to ensure proper fit, then the LED assembly fits correctly, but the complexity and difficulty of the installation process increases
Solution Approach 1:
The clip-on base design allows the installation system to self-adjust to cutting variations. Instead of requiring the installer to achieve precise cuts, the adjustable base compensates for imperfections automatically, making the installation process more forgiving and easier to perform correctly.
3Adaptability or versatility
If the LED support material length varies, then flexibility in installation is improved, but without an adjustment mechanism the assembly either falls out or does not fit
Solution Approach 1:
The adjustable clip-on base provides a dynamic solution that maintains assembly stability despite variations in support length. By allowing positional adjustment, the system reliably secures the LED assembly regardless of the exact support length, preventing both falling out and improper fit scenarios.
Data Source
AI summary
An adjustable clip-on base for installing an LED support into a lighting enclosure includes a support clip portion for removably attaching the adjustable clip-on base onto the LED support. The adjustable clip-on based also includes a mating structure portion configured for mating with the lighting enclosure to mount the LED support into the lighting enclosure. The support clip being is positionable on the LED support over a range of positions to alter the distance that the mating structure portion extends from the end of the LED support so that the combined length of the adjustable clip-on base and the LED support can be adjusted to fit in the lighting enclosure.