Adjustable Liftgate Handle Using Retractable Flexible Web

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Solution Overview

Problem

Vertically articulating closure panels, such as liftgates, pose a challenge as the handle becomes difficult to reach for users of shorter stature when the panel is fully opened, as it is positioned at the highest point.

Innovation Solution

An adjustable-length handle assembly comprising a retractor, a flexible web, a flexible web guide roller, and a gripping portion, which allows length adjustment by deploying and retracting a flexible web with a biasing member, enabling the handle to be positioned at a more accessible height.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the handle is positioned at the highest point when the panel is fully opened, then the closure panel can be securely closed from the top position, but users of shorter stature cannot easily reach the handle

Engineering Contradiction:
Improvehandle reachabilityVSAvoidaccommodation of different user statures
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The handle assembly is made dynamically adjustable in length through a retractable mechanism. The flexible web can be extended or retracted based on the user's needs, allowing the handle to move between different positions. This dynamic adjustment enables users of various statures to reach the handle easily while maintaining secure closure capability when fully opened.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The length parameter of the handle is made variable rather than fixed. By changing the effective length of the handle through the retractable flexible web mechanism, the system adapts to different user heights and reach capabilities. The biasing member allows the web to extend and retract, providing parameter adjustment without complex control systems.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If a retractable flexible web mechanism is added to adjust handle length, then adaptability to different user statures is improved, but device complexity increases

Engineering Contradiction:
Improveaccommodation of different user staturesVSAvoidhandle assembly structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The biasing member (spring) provides automatic retraction of the flexible web without requiring user intervention or complex control mechanisms. When the user releases the handle, the spring automatically pulls the web back to its stowed position. This self-service mechanism reduces complexity by eliminating the need for motors, sensors, or control systems while still providing the desired adaptability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The flexible web is designed to nest within or alongside the closure panel structure when retracted. The retractor mechanism integrates the web into the existing handle assembly, minimizing the space required and reducing overall structural complexity. The web can be stored within a housing or along the panel edge, keeping the mechanism compact and simple.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adjustable handle ensures that users of varying heights can easily access the closure panel by allowing the handle to be extended or retracted, accommodating different statures and improving usability.

Implementation Method 1

The biasing member may be selected from a torsion spring, a flat coil spring, or a constant force spring

Methodology Applied
Scientific EffectElastic potential energy storage and release: Spring

Data Source

PatentUS10391846B2Liftgate handle with adjustable height to improve reach and clearance requirement
Publication Date: 2019.08.27 FORD GLOBAL TECH LLC
  • US10391846B2 patent drawing
  • US10391846B2 patent drawing
  • US10391846B2 patent drawing

AI summary

An adjustable-length handle assembly for a vehicle includes a retractor and a flexible web disposed to deploy from and retract into the retractor. A gripping portion is disposed at a distal end of the flexible web. The assembly may further include a flexible web guide roller having a brake mechanism, to allow adjusting the handle assembly to a desired position.