Adjustable Lifting Device for Motor Vehicle Assemblies

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing lifting devices for motor vehicle assemblies, such as transmissions and engines, lack adaptability to different vehicle types, requiring multiple devices for various assemblies and increasing storage space needs in workshops.

Innovation Solution

A lifting device with a longitudinally movable coupling unit and an adjustable load carrying unit connected to a crane or hoist unit, allowing for tiltable and pivotable support arms to accommodate various motor vehicle assemblies, eliminating the need for multiple assembly-specific lifting devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a lifting device is designed for a specific motor vehicle assembly type, then it can reliably remove that assembly, but it cannot adapt to different assembly types requiring multiple devices

Engineering Contradiction:
Improveadaptability to different motor vehicle assembliesVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The lifting device is divided into modular components: a base unit with hoist mechanism and interchangeable support arms. Each support arm can be detached and replaced based on the specific assembly type, allowing the device to adapt to different motor vehicle assemblies without redesigning the entire system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base unit is designed with universal mounting interfaces and adjustment mechanisms that can accommodate multiple types of support arms. This multi-functional design allows a single base unit to serve various lifting applications by simply changing the support arm configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple lifting devices are kept for different assembly types, then all assembly removal tasks can be covered, but storage space requirements increase

Engineering Contradiction:
Improvecoverage of different assembly typesVSAvoidstorage space
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

Multiple support arms are stored in a nested configuration within the base unit when not in use. The support arms can be collapsed or stacked inside the base structure, significantly reducing the storage volume compared to keeping multiple separate lifting devices.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If the coupling unit is fixed on the support arm, then the structure is simple, but it cannot be adjusted to different positions for different assemblies

Engineering Contradiction:
Improveposition adjustabilityVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The coupling unit is designed with movable and adjustable features, including sliding mechanisms and pivot joints that allow it to be repositioned along the support arm. This dynamic design enables the coupling unit to adapt to different mounting positions required by various assembly types.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10035686B2Lifting device for an assembly of a motor vehicle
Publication Date: 2018.07.31 TKR SPEZIALWERKZEUGE GMBH
  • US10035686B2 patent drawing
  • US10035686B2 patent drawing
  • US10035686B2 patent drawing

AI summary

A lifting device is provided for an assembly of a motor vehicle that can be adapted to lift various assemblies. The lifting device includes a load carrying unit having at least one support arm, and a coupling unit arranged on the support arm for releasably connecting the support arm to the assembly of a motor vehicle. The lifting device can be used as an engine hoist and/or a transmission hoist for removing and installing engines and/or transmissions and can be used to remove a wide range of assemblies, at least different engines and/or transmissions of different types of vehicles. The coupling unit is mounted on the support arm in a longitudinally movable manner. The load carrying unit is designed to be connected to a crane unit, and in particular has a crane hook holder, and/or is adjustably connected to a support unit arrangeable on a hoist unit.