Adjustable Light Fixture Reflector Assembly for Post-Installation Beam Orientation

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Solution Overview

Problem

Existing light fixtures lack adjustable mechanisms that allow for easy reorientation or position changes after installation, limiting flexibility in light beam direction and distribution.

Innovation Solution

A light fixture design incorporating a first and second adjuster, featuring a fastening member and adjustment nut, and a second fastening member with an adjustment tab, enabling the reflector to pivot about a transverse or parallel axis, allowing for adjustable light beam angles without removing the fixture from its installed position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed mounting structure is used to secure the light fixture in the ceiling aperture, then the mounting reliability is improved, but the ability to adjust light beam direction after installation deteriorates

Engineering Contradiction:
Improvemounting reliabilityVSAvoidadjustability of light beam direction
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by transforming the static fixed mounting structure into a dynamic adjustable system. The reflector is made movable relative to the housing through adjustment mechanisms (adjustment members, fastening members, and slots) that allow the light beam direction to be changed after installation while maintaining secure mounting. This resolves the contradiction by enabling both reliable mounting and post-installation adjustability.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If the reflector is fixed relative to the housing, then the structural stability is improved, but the ease of operation for adjusting light distribution deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidease of adjusting light distribution
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent implements dynamics by creating a system that can transition between stable and adjustable states. The reflector is coupled to the housing through adjustment members that engage with slots and fastening members, allowing the structure to be stable during operation but easily adjustable when needed. The fastening members can be loosened to enable adjustment and tightened to secure the new position, maintaining structural stability while improving ease of operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies segmentation by dividing the coupling between the reflector and housing into separate functional components: adjustment members for movement, slots for guiding movement, and fastening members for securing. This segmentation allows the system to maintain structural stability through the fastening members while enabling easy adjustment through the adjustment members and slots, resolving the contradiction between stability and ease of operation.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If adjustment mechanisms are added to allow reorientation of the reflector, then the adaptability is improved, but the device complexity increases

Engineering Contradiction:
Improveadjustability of light beam directionVSAvoidcomplexity of adjustment mechanisms
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent reduces device complexity through segmentation by breaking down the adjustment function into simple, modular components: adjustment members that slide in slots, and fastening members that secure the position. Each component has a single, clear function, avoiding complex mechanisms while achieving the desired adaptability for adjusting light beam direction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses the slot as an intermediary element between the adjustment member and the housing. The slot guides the movement of the adjustment member while maintaining a simple structural connection, enabling adjustability without requiring complex mechanisms. This intermediary approach simplifies the overall device complexity while achieving the adaptability goal.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11549663B2Light fixture with adjustable light distribution assembly
Publication Date: 2023.01.10 HUBBELL LIGHTING INC
  • US11549663B2 patent drawing
  • US11549663B2 patent drawing
  • US11549663B2 patent drawing

AI summary

A lighting fixture includes a light engine, a reflector, a housing, and an adjustment assembly for moving the reflector relative to the housing. The light engine includes a light emitter. The reflector is positioned proximate the light emitter and is configured to receive light output from the light emitter. The housing is positioned around at least a portion of the reflector. The adjustment assembly includes a first adjuster and a second adjuster.