Adjustable Load Fan Testing for Multiple Application Scenarios

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Solution Overview

Problem

Existing fan testing systems cannot effectively assess a fan's qualification in various application scenarios, limiting their versatility and accuracy.

Innovation Solution

A fan testing system comprising an adjustable load apparatus, fan board, power supply apparatus, and control apparatus that simulates different application scenarios by adjusting resistance values and controlling power supply to test fan performance across multiple types and conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing fan testing systems use fixed testing configurations, then testing simplicity is maintained, but testing versatility across different application scenarios deteriorates

Engineering Contradiction:
Improvetesting versatilityVSAvoidtesting system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The testing system employs adjustable load apparatus with variable resistance values that can be dynamically changed to simulate different application scenarios. The load resistance can be adjusted according to different device power consumption characteristics, enabling the same testing system to adapt to various fan applications without requiring multiple fixed testing configurations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes key testing parameters including load resistance values, power supply voltages, and testing conditions to match different application scenarios. By varying these parameters, the testing system can evaluate fan performance under diverse operating conditions while maintaining a single unified testing platform.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If fan testing is performed in multiple application scenarios, then testing accuracy is improved, but testing time increases

Engineering Contradiction:
Improvetesting accuracyVSAvoidtesting time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The testing system enables continuous testing across multiple application scenarios by rapidly adjusting load resistance and power supply parameters without requiring physical reconfiguration. The automated control apparatus can sequentially test fans under different loading conditions, maintaining continuous testing operation and reducing idle time between different scenario evaluations.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

Different application scenario configurations are pre-programmed into the control apparatus, including various load resistance values and power supply parameters. This preliminary setup allows the testing system to quickly switch between scenarios without time-consuming manual adjustments, thereby improving testing efficiency while maintaining comprehensive scenario coverage.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables comprehensive testing of fans in diverse practical scenarios, ensuring they meet specific operational parameters and power consumption requirements, thereby enhancing their suitability for various devices.

Implementation Method 1

an adjustable load apparatus, configured to simulate a device in a practical scenario

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a power supply apparatus, connected to the adjustable load apparatus and the fan board, where the power supply apparatus is configured to supply power to the adjustable load apparatus as well as the to-be-tested fan

Methodology Applied
Scientific EffectElectrical power supply:

Data Source

PatentUS20250216298A1Fan testing system
Publication Date: 2025.07.03 BEIJING BITMAIN TECHNOLOGIES
  • US20250216298A1 patent drawing
  • US20250216298A1 patent drawing

AI summary

A fan testing system, including an adjustable load apparatus, a fan board, a power supply apparatus, and a control apparatus, the control apparatus is connected to the power supply apparatus, the fan board, and the adjustable load apparatus, and the power supply apparatus is connected to the adjustable load apparatus and the fan board; the fan board includes multiple connection ports, and the connecting ports are configured to connect to a to-be-tested fan. Based on the fan testing system, by means of adjusting a resistance value of the adjustable load apparatus by the control apparatus to simulate a device in a practical scenario, and controlling the power supply apparatus to supply power to the adjustable load apparatus as well as the to-be-tested fan connected to the fan board by the control apparatus, the fan testing system is enabled to test whether the to-be-tested fan is qualified in different application scenarios.