Electric motor driven adjustable mattress

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Solution Overview

Problem

Existing electric motor driven adjustable mattress support apparatuses lack an aesthetically pleasing design and high comfort, with complex mechanisms that are not easily compacted for storage or transport, making them inconvenient for users.

Innovation Solution

An electric motor driven adjustable mattress with a support apparatus that includes pivotable and foldable support parts connected via Bowden cables and a shared electric motor, allowing for adjustable positions from reclined to sitting and enabling compact folding for easy storage and transport, featuring a textile casing with an elastically resilient cushion element.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the support apparatus uses a complex mechanism with multiple support parts and electric motors for adjustment, then the adjustability and comfort are improved, but the device complexity increases and compactness deteriorates

Engineering Contradiction:
ImproveadjustabilityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple support parts (head support part, back support part, thigh support part, calf support part) into a single integrated support apparatus that functions as one unified structure. This merging approach maintains the adjustability of individual parts while reducing overall structural complexity compared to having separate adjustable components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The support apparatus is designed to perform multiple functions: supporting the head, back, thighs, and calves simultaneously; providing adjustment in different positions (reclined, sitting, folded); and enabling compact storage. This multi-functionality reduces the need for separate specialized components, thereby reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If the support apparatus is designed with multiple adjustable support parts, then the comfort and support quality are improved, but the ease of storage and transport deteriorates due to reduced compactness

Engineering Contradiction:
ImprovecomfortVSAvoidcompactness
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The support apparatus incorporates dynamic folding capability that allows it to transition from an extended comfortable position to a compact folded position. The head support part, back support part, thigh support part, and calf support part can be folded relative to each other, enabling compact storage while maintaining comfort during use.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The support parts are designed to nest within each other when folded, with the calf support part folding into the thigh support part, and the back support part folding into the head support part. This nesting arrangement minimizes the overall volume when stored while maintaining full adjustability during use.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Device complexity

If the support apparatus uses a shared electric motor with Bowden cables for adjusting multiple support parts, then the device complexity is reduced, but the manufacturing precision and reliability may deteriorate

Engineering Contradiction:
Improvemotor quantityVSAvoidadjustment precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent uses Bowden cables as intermediary elements to transmit mechanical force from the single electric motor to multiple support parts. The Bowden cables act as flexible传动 elements that can accurately transmit the motor's rotational motion to the pivotable connections of each support part, maintaining adjustment precision while using a single motor.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces multiple electric motors with a single electric motor combined with a mechanical transmission system using Bowden cables. This substitution reduces device complexity while maintaining the ability to precisely adjust each support part through the mechanical advantage and flexibility of the cable-pulley system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved comfort and aesthetic appeal while allowing the mattress to be compactly folded, facilitating easy transport and storage, thus addressing the limitations of existing systems.

Implementation Method 1

The pivotable connections are designed as pivotable articulated connections which are actuable by means of a shared single electric motor via Bowden cables

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

a textile casing (4) which accommodates an elastically resilient cushion element

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10863830B2Electric motor driven adjustable mattress
Publication Date: 2020.12.15 DE WERTH GRP
  • US10863830B2 patent drawing
  • US10863830B2 patent drawing
  • US10863830B2 patent drawing

AI summary

An electric motor driven adjustable mattress has a shared casing in which at least one flat cushion element of a cushion structure and an electric motor driven adjustable support apparatus for supporting the cushion element are accommodated. The support apparatus has two support parts that are adjustable relative to one another, and that on their sides facing the cushion element are provided with spring elements for elastically resiliently supporting the cushion element. For adjusting the support parts relative to one another, an electric motor driven drive apparatus is accommodated in the shared casing.