Adjustable Mirror Actuator for Trapezoidal Distortion Correction

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Solution Overview

Problem

Projection image display apparatuses that project light obliquely suffer from significant trapezoidal distortion, which is difficult to correct without compromising image resolution or increasing the size of the projector, especially when the incident angle of projection light increases, leading to larger reflecting mirrors and overall projector size.

Innovation Solution

A compact projection image display apparatus with a lens unit, a first mirror for converging light, a second mirror for reflecting light, and a mirror actuator to adjust the tilt of the second mirror, allowing for miniaturization of the mirror and actuator, thus maintaining a compact projector size while correcting trapezoidal distortion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If an angle-adjustable reflecting mirror is provided on a rear side of the projection lens to correct trapezoidal distortion, then the distortion can be reduced, but the reflecting mirror needs to have a larger area as the tilting angle of projection light is increased, which leads to upsizing of the reflecting mirror and the overall projector

Engineering Contradiction:
Improvetrapezoidal distortion correctionVSAvoidreflecting mirror area
Core Design Contradiction:
Manufacturing precisionVSArea of stationary object

Solution Approach 1:

The reflecting mirror is divided into a first reflecting mirror and a second reflecting mirror. The first reflecting mirror has a smaller area and is positioned to receive light from the lens, while the second reflecting mirror receives light from the first mirror. This segmentation allows each mirror to be smaller than a single large mirror would need to be, solving the contradiction between distortion correction capability and mirror size.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If signal processing is used to correct trapezoidal distortion by adjusting the image drawn on an imager, then the distortion can be eliminated, but the resolution of the projected image deteriorates significantly

Engineering Contradiction:
Improvetrapezoidal distortion correctionVSAvoidprojected image resolution
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The patent replaces signal processing (software/digital method) with a mechanical/optical method using reflecting mirrors. Instead of correcting distortion through digital image adjustment that degrades resolution, the system uses physical mirror reflection to redirect light paths, achieving distortion correction while preserving the original image resolution from the imager.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If the installation state of the projector is adjusted to correct trapezoidal distortion, then the distortion can be reduced, but only a slight change in the installation state greatly changes the position of the projected image, making it extremely difficult to let the projected image contained in a screen surface

Engineering Contradiction:
Improvetrapezoidal distortion correctionVSAvoidprojected image positioning
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The system introduces adjustable reflecting mirrors that can dynamically change the light path angle independently of the projector's installation position. This allows distortion correction without requiring precise installation adjustments, maintaining stable projected image positioning on the screen while correcting trapezoidal distortion through mirror angle adjustment.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables smooth correction of trapezoidal distortion without deteriorating image resolution and prevents the upsizing of the projector, allowing for precise image projection on a screen surface while maintaining a compact design.

Implementation Method 1

a first mirror (30) having a reflecting surface into which the light passing through the lens unit (20) is entered and by which the light is converged

Methodology Applied
Scientific EffectLight reflection and convergence: Reflection

Implementation Method 2

a second mirror (40) for reflecting the light reflected by the first mirror (30)

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS7871167B2Projection image display apparatus
Publication Date: 2011.01.18 PANASONIC PROJECTOR & DISPLAY CORPORATION
  • US7871167B2 patent drawing
  • US7871167B2 patent drawing
  • US7871167B2 patent drawing

AI summary

A projection image display apparatus includes a lens unit into which light modulated in accordance with an image signal is entered, a first reflecting mirror having a reflecting surface into which the light passing through the lens unit is entered and by which the light is converged, a second reflecting mirror for reflecting the light reflected by the first reflecting mirror, and a mirror actuator for changing a tilt angle of the second reflecting mirror with respect to the light.