Adjustable Leaf Blower Duct on Ride-On Mower Deck

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Solution Overview

Problem

Existing ride-on mowers lack an effective and integrated solution for blowing off fallen leaves while in operation, as they typically require manual adjustment and do not consider leaf blowing functionality.

Innovation Solution

A ride-on mower design incorporating a mower unit with a rotary blade and a leaf blower unit, where the fan drive power transmission mechanism is simplified and the air discharge opening direction can be adjusted by the operator, allowing for effective leaf blowing without protruding components that could collide with obstacles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the fan drive power transmission mechanism and shroud are arranged to not protrude outward from the mower deck, then the risk of collision with obstacles is reduced and the design remains compact, but the leaf blower functionality may be compromised

Engineering Contradiction:
Improvecollision risk reductionVSAvoidleaf blower functionality
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The duct is made adjustable rather than fixed, allowing it to be positioned at multiple angles. This enables the air discharge opening to be oriented effectively for leaf blowing while keeping the fan drive power transmission mechanism and shroud within the mower deck boundaries, preventing protrusion and collision risk

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the air discharge opening direction is fixed, then the structure is simpler, but the operator cannot effectively control the leaf blower for different cleaning scenarios

Engineering Contradiction:
Improvestructure simplicityVSAvoidoperator control capability
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The duct is designed with adjustability, allowing the operator to change the air discharge opening direction according to different cleaning needs. This dynamic adjustment capability provides operational flexibility without significantly complicating the overall structure

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The duct is separated into adjustable segments or sections, allowing independent adjustment of the air discharge opening direction while keeping the rest of the leaf blower unit structurally simple and integrated

Inventive Principle:
Principle #1Segmentation

3Shape

If the leaf blower unit components are arranged compactly under the mower deck, then the overall design is more compact and safer, but the available space for component arrangement is limited

Engineering Contradiction:
Improvecompact designVSAvoidcomponent arrangement flexibility
Core Design Contradiction:
ShapeVSEase of manufacture

Solution Approach 1:

The fan drive power transmission mechanism and shroud are arranged within the mower deck boundaries, nesting components efficiently within the available space. The duct extends from this nested arrangement to provide the necessary air discharge function without requiring additional external space

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the operator to control the leaf blower while driving, effectively cleaning fallen leaves with reduced risk of collision and maintaining a compact design that protects the fan drive power transmission mechanism and shroud under the mower deck.

Implementation Method 1

The leaf blower unit includes a fan, a fan drive power transmission mechanism for transmitting rotational power from the blade drive power transmission mechanism to the fan

Methodology Applied
Scientific EffectFan: Fan

Data Source

PatentUS8579058B1Mower provided with leaf blower unit
Publication Date: 2013.11.12 KUBOTA CORP
  • US8579058B1 patent drawing
  • US8579058B1 patent drawing
  • US8579058B1 patent drawing

AI summary

A ride-on mower including a frame unit supported to the ground through front wheels and rear wheels, a drive unit for supplying drive power to the front wheels and/or rear wheels, a mower unit, and a leaf blower unit. The ride-on mower is also provided with a blade drive power transmission mechanism for transmitting drive power to a blade of the mower unit, and a fan drive power transmission mechanism for transmitting rotational power from the blade drive power transmission mechanism to a fan. An adjustment mechanism is provided for adjusting the direction of an air discharge opening of the leaf blower unit. The leaf blower unit is arranged on a mower deck of the mower unit.