Multi-phase Transformer with Adjustable Windings

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Solution Overview

Problem

Existing multi-phase transformers that convert 3-phase AC to 9-phase AC power require additional windings to compensate for output voltage drops, increasing system size and cost.

Innovation Solution

A transformer design with adjustable coils, where each coil has multiple serial windings forming a polygon or hexagon, allowing for adjustable turns ratios without extra windings, enabling operation as a step-up or step-down transformer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a step-up transformer is externally coupled to the multi-phase transformer to compensate for output voltage drops, then the output power is maintained, but the system cost and size increase

Engineering Contradiction:
Improveoutput power maintenanceVSAvoidsystem size and cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The transformer is designed to perform multiple functions: it converts 3-phase AC to multi-phase AC power while simultaneously functioning as a step-up or step-down transformer through adjustable turns ratios. This eliminates the need for separate external step-up transformers, reducing system complexity and cost while maintaining output power

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The transformer incorporates adjustable turns ratios that can be modified based on system requirements. By changing the number of turns in the windings, the transformer can adapt to different voltage compensation needs, providing dynamic voltage adjustment capability within a single device

Inventive Principle:
Principle #15Dynamics

2Reliability

If extra windings are added to the transformer to compensate for output voltage drops, then the voltage compensation is achieved, but the transformer size and cost increase

Engineering Contradiction:
Improvevoltage compensationVSAvoidtransformer size and cost
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The transformer windings are designed to serve dual purposes: they perform the primary 3-phase to multi-phase power conversion while also providing voltage compensation functionality. The same windings can be configured to act as step-up or step-down windings, eliminating the need for separate compensation windings and reducing transformer size

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The transformer utilizes adjustable turns ratios as a key parameter to achieve voltage compensation. By modifying the number of turns in the windings, the transformer can compensate for voltage drops without requiring additional windings, thus maintaining a compact size while achieving the desired voltage regulation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables voltage ratio adjustment without additional windings, reducing system costs and size, and compensating for output voltage drops, while maintaining desired output power levels.

Implementation Method 1

a transformer for converting 3 phase AC to 9 phase AC power includes first, second and third coils

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8395469B2Multi-phase transformer
Publication Date: 2013.03.12 ROCKWELL AUTOMATION TECH INC
  • US8395469B2 patent drawing
  • US8395469B2 patent drawing
  • US8395469B2 patent drawing

AI summary

A transformer for converting 3 phase AC to 9 phase AC power is provided. The transformer includes first, second and third coils, each coil having a plurality of serial windings coupled together to form a polygon. The transformer further includes first, second and third input terminals each linked to a respective winding of the first, second and third coils. The input terminals are configured to receive a first, second and third phases of input AC power and at least one selected input terminal of the first, second and third input terminals is adjustable to alter a number of turns of the respective winding of the corresponding first, second or third coil on either side of the selected input terminal. The transformer further includes first through ninth output terminals linkable to first through ninth output power lines.