Adjustable Terminal-Spaced Noise Filter for Tunable Wire Harness EMI
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Solution Overview
Problem
Existing noise filters using capacitors for noise reduction are costly and struggle to adjust the target frequency of noise effectively.
Innovation Solution
A noise filter design that uses terminals and a housing with an adjustment mechanism to adjust the interval between extending portions of terminals, allowing for the formation of a capacitor without the need for additional noise reduction elements, thereby adjusting the target frequency of noise reduction.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a capacitor is used as a noise reduction element in the filter circuit, then the noise reduction function is achieved, but the cost increases and the target frequency adjustment capability is limited
Solution Approach 1:
The patent makes the capacitor's electrostatic capacitance adjustable by providing a variable capacitor or a switchable capacitor array, allowing the filter circuit to adapt to different noise frequencies dynamically. This resolves the contradiction by enabling both noise reduction reliability and frequency adaptability through a single adjustable component rather than fixed capacitors.
Solution Approach 2:
The patent changes the parameter of electrostatic capacitance from fixed to variable or switchable, allowing the same capacitor to serve multiple frequency ranges. By adjusting the capacitance value based on the noise frequency, the system achieves both reliable noise reduction and broad frequency coverage without requiring multiple fixed capacitors.
2Reliability
If a capacitor is used as a noise reduction element, then the filter circuit functions, but the cost increases
Solution Approach 1:
The patent designs a multi-functional terminal structure that serves both electrical connection and noise reduction functions. The terminal includes a capacitor element integrated into its structure, eliminating the need for separate noise reduction components. This integration reduces the total component count and manufacturing cost while maintaining effective noise reduction across multiple frequencies.
Solution Approach 2:
The patent merges the capacitor element with the terminal structure, combining the electrical connection function and the noise reduction function into a single integrated component. This consolidation reduces the number of discrete parts, simplifies assembly, and lowers overall cost while achieving reliable noise reduction.
3Reliability
If intermediate electric wire is used to connect the electric wire and the filter circuit, then the connection is established, but the noise increases and the structure becomes complex
Solution Approach 1:
The patent merges the terminal and the filter circuit into a single integrated unit, eliminating the need for intermediate electric wires to connect them. The terminal directly incorporates the capacitor element, so the electrical connection and noise reduction functions are performed within the same component, reducing noise from intermediate connections and simplifying the overall structure.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design achieves noise reduction at a lower cost and allows for easy adjustment of the target frequency by manipulating the interval between extending portions using a screw or wedge mechanism, providing a cost-effective and adaptable noise filtering solution.
Implementation Method 1
A noise filter includes a first terminal that is fixed to an end portion of a first electric wire, a second terminal that is fixed to an end portion of a second electric wire, and a housing that houses the first terminal and the second terminal... the housing houses the first terminal and the second terminal such that the extending portion of the first terminal and the extending portion of the second terminal are arranged side by side with an interval between the extending portion of the first terminal and the extending portion of the second terminal
Data Source
AI summary
A noise filter includes a first terminal, a second terminal, and a housing accommodating the first terminal and the second terminal. The first terminal includes a mounting portion and an extending portion extending from the mounting portion, and the second terminal includes a mounting portion and an extending portion extending from the mounting portion. The housing houses the first terminal and the second terminal such that the extending portion of the first terminal and the extending portion of the second terminal are arranged side by side with an interval between the extending portion of the first terminal and the extending portion of the second terminal. The housing includes an adjustment mechanism that adjusts the interval between the extending portion of the first terminal and the extending portion of the second terminal.


