Adjustable Oil Drain Pan Funnel for Spill-Free Waste Oil Collection

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Solution Overview

Problem

Existing fluid collection containers for waste oil from engine crankcases often suffer from instability and splashing due to the weight of the oil and fixed extension tubes, which hinder optimal placement and lead to spillage, especially when the crankcase is positioned at a higher height.

Innovation Solution

A container assembly with a hollow support trunk and a fluid collection system featuring a rotationally adjustable funnel and extension tubes, allowing for multi-axis adjustment and 360° rotation to ensure stable and efficient collection of fluids without repositioning the container.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a fixed funnel is directly coupled to a flexible container, then the funnel provides structural support, but the container deforms under oil weight causing the funnel to tilt and spill

Engineering Contradiction:
Improvefunnel stabilityVSAvoidspillage prevention
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The system divides the funnel support function into separate components: a rigid funnel support component with extension tube that can be positioned independently, and a rigid container body that provides stable mounting. This segmentation allows the funnel support structure to maintain rigidity while the container provides stable support, preventing deformation and tilting.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A rigid container body serves as an intermediary between the ground and the funnel support component. This rigid intermediary prevents the deformation that would occur with a flexible container, providing a stable base that maintains funnel alignment and prevents spillage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If fixed length extension tubes are used, then the structure is simple, but optimal placement of the funnel relative to the engine crankcase cannot be achieved

Engineering Contradiction:
Improvestructure simplicityVSAvoidfunnel placement flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The extension tube is made adjustable in length and position, allowing it to be configured dynamically to match different crankcase heights and positions. This dynamic adjustability enables optimal funnel placement for various engine configurations while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The extension tube parameters (length, position, angle) can be changed to adapt to different installation scenarios. This parameter adjustability allows the same basic structure to serve multiple purposes and accommodate various crankcase configurations.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If the container is repositioned to collect oil beneath the oil filter location, then additional oil can be caught, but the waste oil may splash and spill

Engineering Contradiction:
Improveoil collection capacityVSAvoidoil splashing and spillage
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The adjustable funnel support system provides multi-functionality by enabling the funnel to be positioned for collecting oil from multiple locations (crankcase and oil filter). This eliminates the need to reposition the entire container, allowing continuous oil collection from different sources without causing splashing or spillage.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Stability of the object's composition

If the crankcase is positioned at increased height, then the container can be placed on stable ground, but the risk of splashing and spillage increases

Engineering Contradiction:
Improvecontainer stabilityVSAvoidoil splashing and spillage
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The rigid funnel support component provides localized structural quality at the funnel and extension tube, ensuring stability and preventing splashing at the critical oil collection point. This local rigidity compensates for the increased height and maintains stable oil collection even when the container is positioned on stable ground away from the engine.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11713846B2Oil drain pan and container with vertically adjustable funnel
Publication Date: 2023.08.01 HOPKINS MFG CORP
  • US11713846B2 patent drawing
  • US11713846B2 patent drawing
  • US11713846B2 patent drawing

AI summary

A container assembly for receiving and storing a fluid includes a hollow container body and a hollow support trunk. The container body has an internal chamber for receiving and storing a fluid. The container body includes a front wall and an opposing back wall at least partially defining the internal chamber. The front wall includes an opening therethrough to allow the fluid to be received in the internal chamber. The support trunk is coupled to the opening in the front wall. The support trunk extends through the internal chamber and includes a distal end engaging the back wall. The support trunk provides support to the front wall and channels the fluid from the opening to the internal chamber.