Adjustable Operator Interface for Work Machines

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Solution Overview

Problem

Existing adjustable operator interfaces for work machines, such as skid steer loaders, often hinder entry and exit due to fixed control levers and armrests that require operators to make awkward adjustments, limiting ergonomic positioning and increasing difficulty in accessing the compact operator compartment.

Innovation Solution

An adjustable operator interface featuring a seat, mounting plate, armbar bracket, and pivotally attached armbar that slides along the mounting plate, allowing for ergonomic positioning of control levers and armrests, which can be rotated upwards for easier entry and exit, with a mechanism to engage or disengage the parking brake based on the armbar's position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If control levers are fixed to the cab floor, then hydraulic line connections are simplified, but operator ergonomic positioning is limited and entry/exit is hampered

Engineering Contradiction:
Improvehydraulic line connection simplicityVSAvoidoperator ergonomic positioning
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The control lever is changed from a fixed configuration to a movable one, allowing it to be adjusted along the armbar. This dynamic positioning enables operators to reach controls from various seat positions while maintaining simplified hydraulic connections through flexible hoses that accommodate the movement range.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The armbar serves multiple functions: it supports the control lever, provides an adjustment mechanism for lever position, and acts as a structural connection element between the seat and control system. This multi-functionality reduces the need for separate mounting structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If armrests are fixed in position, then structural simplicity is maintained, but operator comfort and entry/exit ease are reduced

Engineering Contradiction:
Improvearmrest structure simplicityVSAvoidoperator comfort and access
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The armrest is made movable along the armbar through a sliding mechanism with locking positions. This allows the armrest to be adjusted to accommodate different operator sizes and preferences, and to be moved out of the way during entry and exit, while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the operator compartment is made compact with rollover protection, then safety is improved, but entry and exit access is limited

Engineering Contradiction:
Improverollover protection and safetyVSAvoidentry and exit access
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The adjustable control lever and armrest system allows operators to modify the interior layout dynamically. The control lever can be positioned closer to or farther from the seat, and the armrest can be moved or removed, creating additional space for entry and exit while maintaining the compact protected compartment structure.

Inventive Principle:
Principle #15Dynamics

4Ease of operation

If control levers are made movable for ergonomic adjustment, then operator comfort is improved, but mechanism complexity increases

Engineering Contradiction:
Improvecontrol lever adjustabilityVSAvoidadjustment mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control lever adjustment mechanism is merged with the armbar structure. The lever slides along the armbar which serves as both a support structure and an adjustment rail, eliminating the need for separate mounting brackets and adjustment mechanisms that would increase complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS7757806B2Adjustable operator interface
Publication Date: 2010.07.20 CATERPILLAR SARL
  • US7757806B2 patent drawing
  • US7757806B2 patent drawing
  • US7757806B2 patent drawing

AI summary

An adjustable operator interface for a work machine is provided. The adjustable operator interface has an operator compartment with a forward direction, and includes a seat, a mounting plate, an armrest and an armbar. The seat is secured within the operator compartment. The mounting plate is also secured within the operator compartment. The armbar bracket is slidably disposed along the forward direction on the mounting plate. The armbar is pivotally attached to the armbar bracket.