Adjustable Optical Path Length Laser Resonator

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Solution Overview

Problem

Traditional laser systems face manufacturing challenges due to variability in the quality of components, particularly gain mediums, leading to non-functional or underperforming lasers, which increases production time and costs.

Innovation Solution

An optical resonator with an adjustable optical path length is introduced, allowing for reconfiguration to compensate for quality variations in gain mediums, enabling the use of low-cost, compact, and rugged laser systems that maintain performance requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional laser systems use fixed optical path length, then manufacturing is simpler, but production yield decreases due to quality variations in gain mediums

Engineering Contradiction:
Improveproduction yieldVSAvoidoptical resonator complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The optical resonator incorporates adjustable optical path length capability, allowing dynamic reconfiguration to compensate for gain medium quality variations. This enables the system to adapt to different component qualities, thereby improving production yield without requiring perfectly consistent gain mediums.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the optical path length parameter of the resonator to optimize laser performance. By adjusting this parameter, the system can compensate for variations in gain medium quality, allowing acceptable performance to be achieved even with lower-quality components, thus improving production yield.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If high-quality gain mediums are used to ensure laser performance, then performance reliability improves, but manufacturing costs increase

Engineering Contradiction:
Improvelaser performance reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By adjusting the optical path length parameter, the system can achieve reliable laser performance with lower-cost gain mediums. The parameter adjustment compensates for quality variations, allowing the use of less expensive components while maintaining performance requirements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent enables the use of lower-quality, cheaper gain mediums by compensating for their deficiencies through optical path length adjustment. This principle allows substitution of expensive high-quality components with cheaper alternatives that can be optimized through parameter tuning.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Productivity

If optical path length is adjusted to compensate for gain medium variations, then production yield improves, but device complexity increases

Engineering Contradiction:
Improveproduction yieldVSAvoidadjustable optical path mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The optical resonator is designed with dynamic adjustability of the optical path length, enabling technicians to reconfigure the system during manufacturing to accommodate variations in gain medium quality. This dynamic capability improves production yield by allowing optimization for each specific component.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adjustable optical path length improves production yield and reduces manufacturing costs by allowing technicians to optimize laser performance through various configurations, resulting in higher pulse energy at higher repetition rates within a similar volumetric footprint.

Implementation Method 1

The first back mirror surface may include a high reflective coating (e.g., surface). The first back mirror surface and may provide a first optical path length for the optical resonator if the first back mirror surface may be included in the optical path.

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The second back mirror surface may include a low reflective coating (e.g., surface). The second back mirror may provide a second optical path length for the optical resonator if the second back mirror surface is included in the optical path.

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS20230187893A1Energetic laser design
Publication Date: 2023.06.15 INTELLIGENT MANUFACTURING SOLUTIONS LLC
  • US20230187893A1 patent drawing
  • US20230187893A1 patent drawing
  • US20230187893A1 patent drawing

AI summary

An optical resonator may be provided. The optical resonator may comprise a laser system with an adjustable optical path length. The optical resonator may include a back mirror. The back mirror may include a first back mirror surface and a second back mirror surface. The first back mirror surface and may provide a first optical path length for the optical resonator if the first back mirror surface may be included in the optical path. The second back mirror may provide a second optical path length for the optical resonator if the second back mirror surface is included in the optical path.