Adjustable Pallet Support Members for Elevated Trailer Stacking
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Solution Overview
Problem
Existing pallets face limitations in efficiently utilizing trailer space due to dimensional constraints for loaded pallets, leading to compromises in transportation and storage efficiency.
Innovation Solution
Incorporation of load-bearing features that receive lateral projections, allowing for elevated stacking of pallets, which maintains individual pallet dimensions within shop floor constraints while maximizing trailer space utilization.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If pallets are stacked vertically to maximize trailer space utilization, then transportation efficiency is improved, but the height constraints of shop floor placement are violated
Solution Approach 1:
The support member is divided into multiple segments that can be collapsed into each other, allowing the support structure to be compacted to a minimal height when not in use. This segmentation enables the pallet to meet shop floor height constraints while still providing vertical support capability when needed for transportation optimization
Solution Approach 2:
The support member transitions from a static structure to a dynamic, adjustable structure that can change its height and configuration. The collapsible segments allow the support member to adapt between a compact state for shop floor placement and an extended state for providing vertical separation during transportation, thus resolving the height contradiction
2Productivity
If pallets are stacked vertically to improve transportation efficiency, then space utilization is improved, but structural integrity and product safety are compromised
Solution Approach 1:
The support members are pre-positioned between the pallets before transportation, creating a stable elevated stacking arrangement in advance. This preliminary configuration ensures that the structural integrity is maintained throughout the transportation process, preventing shifts or damage while maximizing space utilization
Solution Approach 2:
The support member acts as an intermediary element between the lower and upper pallets, providing a stable interface that distributes and transfers loads. This intermediary structure ensures that vertical stacking does not compromise the structural integrity of either pallet or the products they carry, enabling safe elevated stacking for improved transportation efficiency
3Stability of the object's composition
If fixed support structures are used for elevated stacking, then structural stability is improved, but adaptability to different pallet configurations is reduced
Solution Approach 1:
The support member employs dynamic, adjustable segments that can be configured in different positions and orientations to accommodate various pallet sizes and shapes. This dynamic structure maintains stacking stability through proper load distribution while adapting to different configuration requirements, resolving the contradiction between stability and versatility
Solution Approach 2:
The support member is designed as a universal component that can function with multiple types of pallets and in various stacking configurations. The collapsible segment design allows it to adapt its geometry to different pallet dimensions while maintaining structural stability, providing both stability and adaptability across diverse applications
Data Source
AI summary
A pallet comprises a deck. The deck comprises a product supporting surface and one or more load bearing features. The load bearing features are configured to receive lateral projections of support members.