Adjustable Pallet Jack Tines for Stability on Inclines

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Solution Overview

Problem

Conventional pallet transportation assemblies struggle to handle pallets with varying base configurations and increased vertical clearance, leading to ineffective weight transfer and instability when transporting taller pallets, especially on inclines.

Innovation Solution

A pallet transportation assembly featuring adjustable tines with a tine adjustment system and a vertical backing portion, including a riser that can be moved to accommodate different pallet configurations, and wheels with varying aspect ratios for enhanced stability and maneuverability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional pallet jacks with fixed tines are used, then they can handle standard pallets effectively, but they cannot accommodate pallets with varying base configurations or increased vertical clearance

Engineering Contradiction:
Improveadaptability to different pallet configurationsVSAvoidcomplexity of pallet jack structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the tines adjustable in length and position through a mechanical system involving telescoping sections, hydraulic cylinders, or mechanical linkages. This allows the tines to dynamically adapt to different pallet configurations and vertical clearances while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameters of the tines by allowing their length and position to be variable rather than fixed. This enables the same pallet jack to handle different pallet types by adjusting tine parameters, thereby improving versatility without requiring multiple specialized devices.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If tines are positioned at a predetermined distance from the ground for conventional pallets, then standard pallets can be engaged properly, but taller pallets cannot be engaged while keeping wheels on the ground

Engineering Contradiction:
Improveability to engage different pallet heightsVSAvoidease of pallet engagement
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent makes the tine-to-ground distance dynamic rather than fixed by incorporating adjustable mechanisms that allow the tines to be positioned at different heights. This enables engagement with taller pallets while keeping the wheels on the ground, and maintains ease of operation through straightforward adjustment procedures.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies preliminary action by allowing the operator to adjust the tine position before engaging the pallet. This ensures that the tines are already at the correct height and position for the specific pallet being handled, making the engagement process smooth and efficient without requiring complex real-time adjustments.

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If conventional pallet jacks are used on inclines with taller pallets, then the pallet legs contact the incline causing dislodgement or toppling, but adjusting the system adds complexity

Engineering Contradiction:
Improvestability of pallet during transportVSAvoidcomplexity of transportation assembly
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies dynamics by enabling the tines and vertical backing portion to be adjusted to different angles and positions. This allows the assembly to adapt to incline conditions, preventing pallet dislodgement or toppling by maintaining proper contact and support geometry without requiring an overly complex system.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the geometric parameters of the transportation assembly by allowing the tines and backing portion to be positioned at varying angles. This enables the system to maintain stability on inclines by adjusting these parameters to match the specific operating conditions, thereby preventing pallet instability.

Inventive Principle:
Principle #35Parameter changes

4Stability of the object's composition

If fixed wheel aspect ratios are used in conventional pallet jacks, then they provide adequate performance on smooth floors, but they lack enhanced stability and maneuverability on uneven terrain

Engineering Contradiction:
Improvestability on uneven terrainVSAvoidcomplexity of wheel configuration
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies local quality by giving different wheels different aspect ratios based on their specific functions. The front wheels have one aspect ratio optimized for maneuverability, while the rear wheels have a different aspect ratio optimized for stability and load-bearing, thereby enhancing overall performance on uneven terrain without requiring a completely complex wheel system.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9403547B2Pallet transportation assembly and processes of transporting pallets using the same
Publication Date: 2016.08.02 COCA COLA BOTTLING CO UNITED INC
  • US9403547B2 patent drawing
  • US9403547B2 patent drawing
  • US9403547B2 patent drawing

AI summary

The present invention relates to a pallet transportation assembly comprising a first and second tine, each having a top, a bottom, a front wheel, a middle wheel, a rear wheel, and a riser; and a body coupled to the first and second tines comprising a tine adjustment system and a vertical backing portion.