Adjustable Prosthetic Implant Delivery Device

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for inserting prosthetic implants, such as breast implants, through small incisions are time-consuming and risky, leading to increased infection risk, anesthesia complications, and potential damage to the implant or delivery device due to manual manipulation and the need for adjustable funnels that can be costly and prone to failure.

Innovation Solution

A flexible sheet with adjustable fasteners forms a distal opening of varying sizes, allowing for secure and controlled insertion of implants without direct contact, using a system of zip-type, snap, or adhesive fasteners to ensure the implant is transferred efficiently and safely through a controlled distal opening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If manual manipulation of the implant is used to guide it through the incision, then the implant can be inserted through a small incision, but the surgical time increases and the risk of infection and implant damage increases

Engineering Contradiction:
Improveincision sizeVSAvoidsurgical time
Core Design Contradiction:
Length of moving objectVSLoss of time

Solution Approach 1:

The patent introduces a delivery device as an intermediary tool between the surgeon's hands and the implant. This device includes a delivery catheter with a distal opening that can be adjusted to different sizes, allowing the implant to be pushed through the incision in a controlled manner without direct manual manipulation, thereby reducing surgical time and infection risk while maintaining the benefit of small incision size

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The delivery device incorporates a dynamic distal opening that can be adjusted to different sizes using fasteners. This dynamic adjustment capability allows the opening size to be optimized for each specific implant and incision combination, enabling efficient implant passage through small incisions without requiring excessive surgical time or force

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If a flexible tapered funnel is used to aid in sliding the implant through the incision, then the implant transfer is facilitated, but the device may fail due to seam bursting, tears, or accidental cuts during trimming

Engineering Contradiction:
Improveimplant transfer facilitationVSAvoiddevice reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The delivery device is segmented into distinct components including a delivery catheter, fasteners, and an implant pouch. This segmentation allows each component to perform its specific function reliably - the catheter provides structural integrity, the fasteners enable controlled opening adjustment, and the pouch protects the implant. The segmented design eliminates the reliability issues of single-piece funnels that are prone to seam bursting and accidental cuts

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The distal opening of the delivery catheter is designed to be dynamically adjustable through the use of fasteners that can be positioned at different locations. This dynamic adjustment capability facilitates easy implant transfer by allowing the opening size to be optimized for each procedure, while the adjustable nature prevents the device failure issues associated with fixed-size funnels that require trimming

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the distal opening size is adjusted by cutting the sleeve, then different size implants can be accommodated, but errors in sizing may result in having to discard the funnel and add to procedure cost

Engineering Contradiction:
Improveimplant size accommodationVSAvoidsizing accuracy
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The delivery device incorporates a dynamic distal opening that can be adjusted to different sizes through the use of fasteners. This dynamic adjustment capability allows the same device to accommodate implants of various sizes without requiring trimming or cutting. The fasteners can be positioned at different locations on the delivery catheter to create openings of different diameters, providing adaptability to different implant sizes while eliminating the risk of sizing errors that would require discarding the device

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device is pre-configured with multiple fasteners at predetermined locations on the delivery catheter, allowing the surgeon to select and apply the appropriate fastener for the specific implant size before the procedure begins. This preliminary preparation of multiple fastener options eliminates the need for intra-procedural trimming and prevents sizing errors, as the correct fastener position is selected in advance based on the implant dimensions

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12016770B2Prosthetic implant delivery device and method
Publication Date: 2024.06.25 NOVAPLAST CORP
  • US12016770B2 patent drawing
  • US12016770B2 patent drawing
  • US12016770B2 patent drawing

AI summary

A prosthetic implant transfer device is provided that may be used to insert a prosthetic implant through a surgical opening. In some embodiments, the device may comprise a flexible sheet of material that may be formed into an elongated hollow structure. The flexible sheet of material includes a plurality of fasteners that may be selected and engaged to define a desired size distal opening.