Adjustable Protective Layers for Multi-Size Server Cases

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Solution Overview

Problem

Existing hard-sided equipment cases struggle to efficiently accommodate multiple sizes of computer servers due to fixed interior dimensions, limiting versatility and adaptability.

Innovation Solution

A system of protective layers within the case, including a first layer with removable portions, allows for customizable interior volumes to fit different server sizes by adjusting the configuration of removable parts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the equipment case uses a fixed interior structure, then the manufacturing is simple and cost-effective, but the adaptability to accommodate different server sizes is limited

Engineering Contradiction:
Improveadaptability to accommodate different server sizesVSAvoidcomplexity of protective layer system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The protective layer is divided into multiple segments including a first protective layer with a first interior volume and a second protective layer with a second interior volume. Each layer can be independently configured with removable portions, allowing the interior space to be segmented and reconfigured to accommodate different server sizes without redesigning the entire case structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protective layers incorporate removable portions that can be taken out or repositioned to dynamically adjust the interior volumes. This dynamic configuration allows the same case structure to adapt to different server sizes by simply removing or repositioning portions rather than requiring a completely different case for each server type.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the equipment case includes customizable foam padding with removable portions, then the adaptability to different equipment sizes is improved, but the device complexity increases

Engineering Contradiction:
Improvecustomizability for different equipment sizesVSAvoidcomplexity of foam padding system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The foam padding system is segmented into multiple removable portions that can be independently configured. Each portion can be removed or repositioned to create different interior volumes, allowing customization for various equipment sizes without requiring a completely custom foam structure for each scenario.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The removable portions are designed to serve multiple functions: they provide structural support when installed, create void spaces when removed, and can be repositioned to accommodate different equipment configurations. This multi-functionality reduces the need for multiple specialized padding systems for different equipment types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If the equipment case uses multiple protective layers with removable portions, then the adaptability to various server sizes is enhanced, but the ease of operation decreases

Engineering Contradiction:
Improveflexibility in storage configurationVSAvoidease of configuring protective layers
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The protective layers are segmented into removable portions that can be independently handled. This segmentation allows users to configure the protective layers by simply removing or repositioning individual portions rather than manipulating a single complex structure, making the configuration process more manageable despite the multiple components involved.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250326558A1Equipment Case Protective Layer Systems and Methods
Publication Date: 2025.10.23 PELICAN PRODUCTS INC
  • US20250326558A1 patent drawing
  • US20250326558A1 patent drawing
  • US20250326558A1 patent drawing

AI summary

Equipment cases and methods of use. An equipment case has a lid and a base that are connectable to define an interior volume and a foam stack disposed within the interior volume. The foam stack includes a first layer of foam coupled with the base and that defines a first opening sized to receive a first computing device. The foam stack also includes a tray that is removably disposed above the first layer. A bottom wall of the tray defines a second opening sized to receive a second computing device. The tray includes a plurality of side walls that, together with the bottom wall, define a third opening sized to receive a third computing device. The foam stack also includes a third layer of foam coupled with an interior surface of the lid and including a removable portion sized to fit within the plurality of side walls in the tray.