Adjustable Axial Reel Support for Double Stacking
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Solution Overview
Problem
Existing labelling machines face challenges in efficiently managing reels of different sizes within a limited storage space, which affects the autonomy and productivity of the labelling module.
Innovation Solution
A reel support device that allows for axial stacking of reels with adjustable distances between support devices, enabling the storage of both large and small-sized reels while maximizing space utilization.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If the storage unit uses a fixed axial distance between stacked support devices, then the structure is simple, but reels of different sizes cannot be efficiently accommodated, leading to wasted space
Solution Approach 1:
The support device incorporates adjustable support surfaces that can move axially relative to each other, allowing the axial distance between support surfaces to be dynamically changed. This enables the storage unit to adapt to reels of different sizes by adjusting the support configuration, resolving the contradiction between versatility and structural simplicity
Solution Approach 2:
The support device is divided into multiple independent support surfaces (first support surface and second support surface) that can be independently positioned. This segmentation allows each support surface to be adjusted to match the specific dimensions of the reel being stored, enabling efficient accommodation of various reel sizes without requiring a completely different structure for each case
2Quantity of substance
If the storage unit is designed to maximize space utilization, then the autonomy of the labelling module increases, but the device complexity increases due to adjustable mechanisms
Solution Approach 1:
The support device with adjustable axial distance serves multiple functions: it can support reels of different sizes, maximize space utilization in the storage unit, and accommodate various labelling material configurations. This multi-functionality allows a single device structure to achieve multiple goals simultaneously, reducing the need for separate specialized components for each function
Data Source
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AI summary
There is described a support device (16) for supporting a reel (5) of labelling material and comprising: a central hub (17) having a central axis (X) and a support base (18) radially extending from the central hub (17) and configured for supporting one reel (5) at a time; a first receiving surface (19a) and a first abutment surface (19b); a second receiving surface (20a) and a second abutment surface (20b); the support device (16) is configured for receiving a further support device (16) selectively onto the first receiving surface (19a), by abutment between such first receiving surface (19a) and the first abutment surface (19b) of said further support device (16), whereby a first axial distance (D1) is defined between the base (18) of the support device (16) and the base (18) of said further support device (16), or onto the second receiving surface (20a), by abutment between such second receiving surface (20a) and the second abutment surface (20b) of said further support device (16), whereby a second axial distance (D2) is defined between the base (18) of the support device (16) and the base (18) of said further support device (16), the second axial distance (D2) being different than the first axial distance (D1).