Adjustable Rock Shear Test Clamp With Dynamic Gap Control

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Solution Overview

Problem

Existing rock mass shear test devices lack the capability for real-time dynamic adjustment of the clamping gap, which affects the stability of sample clamping and the accurate transmission of shear loads during tests on sedimentary and metamorphic rocks.

Innovation Solution

A clamp and shear test device with adjustable clamping structures, featuring a two-way screw rod mechanism and elastic components, allowing for real-time adjustment of the clamping gap to ensure stable sample clamping and effective load transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed clamping structure is used in the shear box, then the structure is simple and easy to manufacture, but the clamping gap cannot be adjusted dynamically during the test process

Engineering Contradiction:
Improveclamping gap adjustabilityVSAvoidclamp structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The clamp structure is transformed from a fixed static design to a dynamic adjustable design. The clamping blocks are made movable along the shear box walls through guide grooves, allowing the clamping gap to be dynamically adjusted during the test process to eliminate gaps between the sample and shear box in real-time

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The clamp is divided into multiple independent clamping blocks (first clamping block, second clamping block, third clamping block, fourth clamping block) that can move independently along the shear box walls. This segmentation allows flexible adjustment of the clamping gap while maintaining structural simplicity

Inventive Principle:
Principle #1Segmentation

2Reliability

If the clamping gap is not adjusted dynamically, then the device operation is simple, but the sample clamping stability deteriorates during shear testing

Engineering Contradiction:
Improvesample clamping stabilityVSAvoidgap adjustment operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The clamp structure enables the sample to actively participate in the gap elimination process. During shear testing, as the sample deforms and closes the initial gap, the clamping blocks automatically move along the guide grooves to maintain contact, achieving self-adjustment without external intervention

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The guide grooves provide real-time feedback on the sample's deformation state. As the sample closes the gap, it exerts force on the clamping blocks, which move along the grooves to maintain optimal clamping contact, creating a feedback mechanism that automatically adjusts clamping stability

Inventive Principle:
Principle #23Feedback

3Manufacturing precision

If a adjustable clamping mechanism is introduced, then the clamping gap can be adjusted in real time, but the device complexity increases

Engineering Contradiction:
Improveclamping gap control precisionVSAvoidadjusting mechanism complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Guide grooves are introduced as an intermediary element between the clamping blocks and the shear box walls. These grooves constrain the movement of clamping blocks to a specific path, enabling precise gap control through a simple geometric constraint rather than a complex adjustment mechanism

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The clamping gap parameter is made variable during the test process. The clamping blocks can change their position along the shear box walls by moving along the guide grooves, allowing the gap distance parameter to be dynamically adjusted according to sample deformation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time dynamic adjustment of the clamping gap, ensuring stable sample clamping and effective transmission of shear loads, thereby improving the accuracy and reliability of rock mass shear tests.

Implementation Method 1

at least one elastic component and at least one guide shaft are arranged between the first clamping block and the second clamping block, one end of the elastic component is connected with the first clamping block, other end of the elastic component is connected with the second clamping block

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the adjusting mechanism is a two-way screw rod, the two-way screw rod is passed through and arranged in the third clamping block and the fourth clamping block, a first threaded section of the two-way screw rod is in threaded connection with the third clamping block, a second threaded section of the two-way screw rod is in threaded connection with the fourth clamping block

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 3

the guide shaft is in sliding connection with the first clamping block and the second clamping block

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11371921B1Clamp and shear test device
Publication Date: 2022.06.28 INSTITUTE OF GEOLOGY AND GEOPHYSICS CHINESE ACADEMY OF SCIENCES
  • US11371921B1 patent drawing
  • US11371921B1 patent drawing
  • US11371921B1 patent drawing

AI summary

A clamp and a shear test device are provided, and relate to the technical field of rock mass mechanics tests. The clamp comprises a box body, wherein an opening is formed in one side of the box body, two clamping structures are oppositely arranged in the box body, a sample is arranged between the two clamping structures, each clamping structure comprises an adjusting mechanism, and a distance between the two clamping structures is adjusted through adjusting mechanisms of the two clamping structures. According to the clamp, real-time dynamic adjustment is conveniently and rapidly achieved, the stability of sample clamping is ensured, and therefore the requirement that the shear load can be truly and effectively transmitted to the sample through the box body is met.