Adjustable Sleeve Clip Applicator for Multiple Clip Sizes

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Solution Overview

Problem

Existing clip applicators are limited to applying a single size of clip, leading to increased complexity, inefficiency, and expense due to the need for multiple tools to accommodate differently-sized clips.

Innovation Solution

A clip applicator with a barrel and a reciprocable sleeve mechanism that can be adjusted to accommodate differently-sized clips, allowing for quick and intuitive switching between large and small clip sizes using a movable sleeve within the barrel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single clip applicator is designed to accommodate only one clip size, then the device structure is simple and reliable, but the adaptability is poor and multiple tools are needed for different clip sizes

Engineering Contradiction:
Improveadaptability to different clip sizesVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The barrel is designed with a movable sleeve that can be adjusted between different positions to accommodate different clip sizes. The sleeve can move axially within the barrel, allowing the internal cavity dimensions to dynamically adapt to different clip configurations, thus providing versatility while maintaining a single device structure

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The barrel is segmented into multiple functional zones including a first cavity for larger clips and a second cavity for smaller clips, separated by a movable sleeve. This segmentation allows the single barrel to house multiple clip-size configurations, enabling one device to perform multiple functions

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If multiple clip applicators are maintained for differently-sized clips, then the adaptability is improved, but the device complexity and operational efficiency deteriorate

Engineering Contradiction:
Improveadaptability to different clip sizesVSAvoidoperational efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The clip applicator is designed as a universal device that can apply multiple sizes of clips using a single tool. The barrel accommodates different clip configurations through its adjustable sleeve mechanism, eliminating the need for operators to switch between multiple specialized tools, thus maintaining productivity while achieving versatility

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If multiple clip applicators are used for different clip sizes, then the adaptability is improved, but the cost and maintenance requirements increase

Engineering Contradiction:
Improveadaptability to different clip sizesVSAvoidmanufacturing and maintenance cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The invention merges the functionality of multiple clip applicators into a single device. By combining multiple cavity configurations within one barrel that can be adjusted via the movable sleeve, the design consolidates what would traditionally require separate devices, thereby reducing manufacturing costs, maintenance requirements, and inventory needs while maintaining adaptability

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250230677A1Clip applicator
Publication Date: 2025.07.17 DAYTON SUPERIOR CORP
  • US20250230677A1 patent drawing
  • US20250230677A1 patent drawing
  • US20250230677A1 patent drawing

AI summary

An apparatus for coupling a clip to a bar, the apparatus including a barrel defining a barrel cavity therein, wherein the barrel cavity is sized and positioned to receive a clip therein, and a piston configured for reciprocable movement in the barrel cavity to thereby drive a clip positioned in the cavity out of the cavity. The apparatus further includes a sleeve configured for reciprocable movement in the barrel cavity. The sleeve has a sleeve cavity having smaller cross sectional area than a cross sectional area of the barrel cavity to thereby receive a relatively smaller clip therein.