Mounting device for a solar system and method for mounting a solar system

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Solution Overview

Problem

Existing solar system mounting devices are complex, costly, and inefficient, lacking the ability to be installed quickly and precisely on-site, particularly in agricultural land where installation tolerances and terrain variations pose challenges.

Innovation Solution

A mounting device with separate panel mounting devices comprising a base element and a panel support element, allowing independent adjustment of each element relative to the support post and the panel, enabling precise alignment and compensation for installation tolerances, and minimizing shading effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional frame-shaped holding device is used to attach solar panels to support posts, then the solar panels can be securely mounted, but the device becomes structurally complex and costly to manufacture

Engineering Contradiction:
Improvesecure mounting of solar panelsVSAvoidstructural complexity of holding device
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The holding device is divided into multiple independent panel mounting devices, each consisting of a separate base element and panel support element. This segmentation simplifies the overall structure while maintaining secure mounting capability, as each independent unit can be easily manufactured and assembled without requiring a complex integrated frame structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base element and panel support element are designed as separable components that can be independently adjusted and assembled. This dynamic design allows for flexible assembly and adjustment during installation, reducing the need for complex pre-assembled frame structures while ensuring reliable panel attachment.

Inventive Principle:
Principle #15Dynamics

2Reliability

If a traditional rigid mounting system is used, then solar panels can be firmly attached, but installation time increases due to lack of adjustability for tolerances and terrain variations

Engineering Contradiction:
Improvefirm attachment of solar panelsVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The base element can be adjusted along the support post within a adjustment range, and the panel support element can be adjusted relative to the base element. This dynamic adjustability allows installers to compensate for installation tolerances and terrain variations without requiring complex alignment procedures, significantly reducing installation time while maintaining firm attachment.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mounting system incorporates adjustable parameters including the position of the base element on the support post and the relative position of the panel support element to the base element. These parameter changes enable adaptation to different installation conditions and tolerances, reducing installation time while ensuring reliable panel attachment.

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If solar panels are mounted close to support posts for structural efficiency, then space is optimized, but shading effects increase and reduce solar yield

Engineering Contradiction:
Improvespace utilizationVSAvoidsolar yield reduction due to shading
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The panel support element extends horizontally from the base element positioned on the support post, creating a lateral offset between the panel and the post. This dimensional arrangement allows the panel to be mounted close to the post for space efficiency while the horizontal extension of the support element positions the panel away from the post, minimizing shading effects and preserving solar yield.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12615004B2Mounting device for a solar system and method for mounting a solar system
Publication Date: 2026.04.28 C W F
  • US12615004B2 patent drawing
  • US12615004B2 patent drawing
  • US12615004B2 patent drawing

AI summary

A mounting device for a solar system which includes a plurality of support posts which in pairs define a receiving zone for a solar panel. The solar panel is attached to each of the two support posts by means of at least one panel mounting device, which has a base element attached to the support post and a panel support element attached to the solar panel. To enable a panel in-use position of the solar panel to be set, both the base element with respect to the support post and the panel retaining element with respect to the base element can be adjusted for each panel mounting device.