Rail pin adjustable spa headrest

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Hot tubs and spas often fail to accommodate occupants of varying heights, limiting therapeutic benefits as fixed headrests do not suit taller or shorter users, and existing hydrotherapy jets primarily target body parts below the water line, neglecting the neck area.

Innovation Solution

An adjustable headrest system with a housing and water jets that can be height-adjusted and directionally controlled, allowing water to be directed at the neck and shoulders, incorporating a positioning mechanism with guide rails and notches for secure height adjustment and reduced friction, and separate jets for targeting the neck and shoulders.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed headrest is used in the spa tub, then the structure is simple and cost-effective, but it cannot accommodate occupants of varying heights

Engineering Contradiction:
Improveaccommodation of varying occupant heightsVSAvoidheadrest structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The headrest housing is made movable along the vertical slot in the guide rail, transforming from a fixed position to an adjustable position. This dynamic adjustment allows the headrest to accommodate occupants of different heights while maintaining a relatively simple overall structure through the use of a straightforward sliding mechanism with notch-based positioning.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If hydrotherapy jets are positioned below the water line, then splash is minimized, but therapeutic benefits are limited to body parts below the water line

Engineering Contradiction:
Improvewater splashVSAvoidtherapeutic coverage area
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The water jets are integrated with the adjustable headrest housing, allowing them to move vertically to different positions. This dynamic positioning enables the jets to target different body parts including the neck and shoulders while maintaining effective operation. The adjustability allows users to position the jets optimally for therapeutic effect without being constrained by a fixed below-water-line position.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If the housing contacts the guide rails over a large surface area, then stability is improved, but friction increases and reduces smoothness of adjustment

Engineering Contradiction:
Improvehousing stabilityVSAvoidadjustment smoothness
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

Instead of uniform contact between the housing and guide rails, the design uses localized contact points through projections fitting into notches. This creates discrete stabilization points that provide sufficient stability while minimizing overall contact area and friction. The annular raised surface further refines the contact geometry to reduce friction during adjustment while maintaining stability at positioned stops.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10660479B1Rail pin adjustable spa headrest
Publication Date: 2020.05.26 DIMENSION ONE SPAS
  • US10660479B1 patent drawing
  • US10660479B1 patent drawing
  • US10660479B1 patent drawing

AI summary

An adjustable spa headrest has two side surfaces laterally disposed between front and back surfaces. A first projection extends outwardly from one of the side surfaces. A guide rail, positioned for receiving the projection, allows the spa headrest to be positioned in a number of positions. The guide rail includes a horizontal slot, a vertical slot including a number of spaced notches, each notch defined by a pair of second projections, and a spring arm depending in the vertical slot. When the first projection moves to a position between one of the second projections and the spring arm, the spring arm moves away from the second projection whereupon the spring arm applies a spring force to the first projection in a direction of second projection. In response to positioning the first projection in one of the notches, the spring arm secures the first projection in the one of the notches.