Adjustable Spacer Instrument for Knee Arthroplasty Ligament Balance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Knee arthroplasty procedures face challenges in reliably assessing and achieving ligament balance due to the skill-dependent and non-reproducible nature of ligament balancing, which affects the success of the surgery.

Innovation Solution

An adjustable spacer instrument with an angular adjustment mechanism that allows for precise tilting of the femur and tibia relative to each other, enabling surgeons to assess and adjust ligament balance, and a kit including a cutting block for making precise bone cuts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional ligament balancing methods are used, then the surgeon can perform the procedure with existing tools, but the reliability and reproducibility of ligament balance assessment deteriorates due to skill-dependency and variability

Engineering Contradiction:
Improvereliability of ligament balance assessmentVSAvoidcomplexity of assessment tool
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a spacer instrument as an intermediary device between the surgeon and the ligament balancing process. This spacer acts as a mechanical mediator that objectively measures and communicates ligament balance status through tilt indication, removing the skill-dependency from subjective assessment and providing reproducible, quantifiable feedback.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the traditional mechanical skill-based ligament balancing method with an instrumented system that uses mechanical indicators (tilt of the spacer) to objectively assess balance. This substitution transforms the assessment from a skill-dependent manual process to a measurable, instrument-driven process with improved reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If precise bone cuts are made to achieve alignment, then the prostheses alignment improves, but the complexity of the surgical procedure increases due to multiple adjustment steps

Engineering Contradiction:
Improveprecision of bone cut alignmentVSAvoidease of surgical procedure
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The spacer instrument provides self-service functionality by automatically indicating its own tilt status and providing feedback on ligament balance. The instrument serves itself by being placed in the joint space and immediately providing visual or measurable indication of alignment and balance status, eliminating the need for complex external measurement devices or multiple adjustment iterations.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If the spacer instrument provides continuous adjustment capability, then the adaptability to different patient anatomies improves, but the device complexity increases due to additional adjustment mechanisms

Engineering Contradiction:
Improveadaptability to different patient anatomyVSAvoidcomplexity of adjustment mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic adjustability in the spacer instrument, allowing the spacer to be tilted and adjusted during the surgical procedure. This dynamic capability enables the instrument to adapt to different patient anatomies and ligament balance requirements while maintaining a relatively simple construction through the use of basic mechanical adjustment features rather than complex automated systems.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10105242B2Surgical instrument and method
Publication Date: 2018.10.23 DEPUY (IRELAND) LTD
  • US10105242B2 patent drawing
  • US10105242B2 patent drawing
  • US10105242B2 patent drawing

AI summary

An adjustable spacer instrument, kit of parts and surgical methods of use in a knee arthroplasty procedure are described. The adjustable spacer comprises a first member having a substantially planar upper surface and a second member having a substantially planar lower surface. An angular adjustment mechanism is interposed between the first member and the second member, and is operable to adjust the degree of tilt between the upper surface and the lower surface. A releasable lock is provided which can maintain the degree of tilt. The spacer instrument can be used with the knee in extension or flexion to allow various cuts or re-cuts to be made to the tibia or femur while the ligaments are in balance or to balance the ligaments.