Adjustable Spectrograph Optics With Independent Pivot Alignment

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Solution Overview

Problem

Existing spectrographs face challenges in efficiently aligning optics to optimize grating efficiency and align dispersed wavelengths with detectors, requiring precise angular control and small angular ranges, often necessitating expensive high-precision machining and limiting versatility across applications.

Innovation Solution

An adjustable optical system for spectrographs, featuring a base with pivotably mounted optics (collimating, dispersive, and focusing) and actuators for fine angular adjustments, allowing independent alignment of optic positions and wavelengths, enabling manual, automatic, or semi-automatic calibration without high-precision machining.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high-precision machining is used to align optics, then alignment precision is improved, but manufacturing cost increases

Engineering Contradiction:
Improvealignment precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent applies the dynamics principle by replacing static, precision-machined optical mounts with dynamic, adjustable mounts that allow post-assembly alignment. The optics can be moved and repositioned after the instrument is assembled, eliminating the need for expensive high-precision machining during manufacturing. This dynamic adjustment capability maintains alignment precision while significantly reducing manufacturing costs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies preliminary action by providing pre-configured adjustment mechanisms and alignment features that are built into the optical mounts before assembly. These pre-prepared adjustment capabilities enable precise alignment to be achieved through simple mechanical adjustments rather than requiring precision machining during the final assembly process.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If fixed optical mounts are used, then device complexity is reduced, but adaptability across applications decreases

Engineering Contradiction:
Improveversatility across applicationsVSAvoidoptical system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses dynamic, adjustable optical mounts that can be reconfigured for different applications. The mounts allow independent adjustment of optical element positions and angles, enabling the same instrument to be adapted for various spectroscopic applications by simply changing the optical configuration rather than requiring multiple specialized instruments.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies universality by designing optical mounts that can accommodate different optical elements and configurations for multiple applications. The adjustable mounts serve multiple functions: aligning individual optics, adjusting angular positions, and adapting to different grating types and detector configurations, making a single instrument versatile across various spectroscopic needs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If precise angular control mechanisms are added, then alignment accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveangular control accuracyVSAvoidcontrol mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical precision control systems with simpler mechanical adjustment mechanisms combined with optical feedback. Instead of using sophisticated actuators and control systems, the invention uses straightforward mechanical mounts with adjustment capabilities that can be aligned using optical methods, thereby achieving precise angular control without adding complex control mechanisms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates efficient alignment and versatility, reducing costs by allowing a single instrument to be used for multiple applications, and enabling quick recalibration with interchangeable optics, thus enhancing usability and reducing manufacturing complexity.

Implementation Method 1

A relative position between the first optic and the second optic is adjustable about a first pivot axis. A second relative position between the second optic and the third optic is adjustable about a second pivot axis

Methodology Applied
Scientific EffectPivoting: Hinge

Data Source

PatentUS12436094B2Adjustable optical system for a spectrograph
Publication Date: 2025.10.07 THERMO ELECTRONICS SCI INSTR LLC
  • US12436094B2 patent drawing
  • US12436094B2 patent drawing
  • US12436094B2 patent drawing

AI summary

A spectrograph includes a base, a first optic mounted with respect to the base, a second optic mounted with respect to the base, and a third optic mounted with respect to the base. A first relative position between the first optic and the second optic is adjustable about a first pivot axis. A second relative position between the second optic and the third optic is adjustable about a second pivot axis independently from the adjustability of the relative position between the first optic and the second optic. The second pivot axis is substantially coincident with the first pivot axis, and a distance between the third optic and the second optic is fixed during adjustment of the second relative position.