Adjustable Spinal Brace With Pivoting Belt Engagement Plate

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Solution Overview

Problem

Conventional lumbar belt type braces lack adjustability and flexibility to fit a wide range of waist sizes, leading to the need for a large inventory of different sizes and inadequate support for the thoraco-lumbro-sacral spine.

Innovation Solution

An adjustable circumferential length spinal brace featuring a belt with pivotally adjustable engagement members and a belt adjustment plate that allows for easy length adjustment by disengaging and re-engaging the belt, enabling uniform reduction or increase in length to fit various waist sizes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional lumbar belt type braces are used, then support for the spine is provided, but the braces lack adjustability and require a large inventory of various sizes to fit different waist sizes

Engineering Contradiction:
Improveadjustability to fit various waist sizesVSAvoidinventory of various sizes
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The belt incorporates an adjustment plate with movable engagement members that allow the belt length to be dynamically changed. The engagement members can pivot between engaged and disengaged positions, enabling the user to adjust the effective length of the belt by pulling the free end through the passage slits, thus providing adaptability to fit various waist sizes without requiring multiple fixed-size braces.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If conventional lumbar belt type braces are used, then support is provided, but they lack ease of adjustment and require complex inventory management

Engineering Contradiction:
Improveease of length adjustmentVSAvoidcomplexity of adjustment mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The adjustment mechanism is segmented into distinct functional components: the adjustment plate with passage slits, the engagement members with pivoting capability, and the free end of the belt. This segmentation allows each component to perform its specific function independently - the passage slits guide the belt, the engagement members secure or release the belt, and the free end is pulled for adjustment - making the overall adjustment process simple and intuitive despite the presence of multiple components.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If the brace is made flexible to reduce inventory, then adaptability improves, but support rigidity may be compromised

Engineering Contradiction:
Improveflexibility to fit various sizesVSAvoidsupport rigidity
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The belt is designed with differentiated local properties: the main body of the belt maintains flexibility for comfort and adaptability, while the adjustment plate and engagement members provide localized rigidity and structural strength where needed for secure fastening and support. This allows the brace to be flexible overall for fitting various sizes while maintaining sufficient rigidity in critical areas for spinal support.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11491040B2Adjustable back brace
Publication Date: 2022.11.08 DEROYAL IND INC
  • US11491040B2 patent drawing
  • US11491040B2 patent drawing
  • US11491040B2 patent drawing

AI summary

An adjustable length spinal brace includes an elongate belt and an adjustment plate having spaced apart belt passage slits through which the belt is passed and belt engagement members that are pivotally adjustable relative to the plate to engage or disengage the belt. The belt engagement members are engaged with the belt to maintain a desired length of the brace, and are disengaged from the belt to permit adjustment of the length of the brace.