Adjustable Spray Head with Rotating Ring Element

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Solution Overview

Problem

Existing spray heads either lack optimal adjustability of spray characteristics, particularly spray angle, or are costly due to the need for multiple nozzles with different designs.

Innovation Solution

A spray head with a single nozzle and a ring-shaped or cap-like adjustment element that can be rotated and tensioned, featuring complementary surfaces and sealing means, allowing for adjustable spray characteristics through varying outlet openings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple nozzles with different designs are provided to achieve adjustable spray characteristics, then spray adjustability is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvespray adjustabilityVSAvoidnozzle design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The adjustment element is divided into multiple segments or sections, each with different outlet opening configurations (diameters, shapes, positions). By segmenting the adjustment element, the patent achieves multiple spray characteristics from a single component rather than requiring multiple separate nozzles, thus reducing device complexity while maintaining spray adjustability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adjustment element is designed to be movable (rotatable or translatable) relative to the nozzle assembly. This dynamic configuration allows the user to switch between different outlet openings on the adjustment element to achieve different spray characteristics. The movable adjustment element replaces the need for multiple fixed nozzles, simplifying the overall device structure while maintaining versatility.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple nozzles with different designs are provided to achieve adjustable spray characteristics, then spray adjustability is improved, but manufacturing cost increases

Engineering Contradiction:
Improvespray adjustabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The adjustment element serves multiple functions: it acts as a flow control element, a spray pattern control element, and a structural component of the spray head. By making the adjustment element multi-functional, the patent eliminates the need for separate components for each function, thereby reducing manufacturing complexity and cost while achieving comprehensive spray adjustability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the functionality of multiple nozzles into a single adjustable element. Instead of manufacturing and assembling multiple separate nozzle components, the invention combines them into one integrated adjustment element that can be positioned or rotated to select different spray characteristics, thus reducing manufacturing cost and simplifying production.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If an upstream adjustable throttle is used to vary the rate of output, then flow control is improved, but spray angle adjustability deteriorates

Engineering Contradiction:
Improveflow controlVSAvoidspray angle adjustability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent extracts the spray angle control function from the flow control mechanism. By providing separate outlet openings on the adjustment element with different geometries (diameters, shapes, positions), the invention independently controls spray angle and flow rate. The flow control is handled by the throttle, while the spray angle is controlled by selecting different outlet openings, thus resolving the contradiction between flow control and spray angle adjustability.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables compact, cost-effective, and simple design with intuitive operation for universal use, optimizing spray characteristics for different liquids by adjusting the spray angle and pattern.

Implementation Method 1

the adjustment element can be or is tensioned against the nozzle—particularly only during delivery or actuation of the spray head

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the two surfaces being at least substantially complementary to each other and/or embodied such that the two surfaces lie on top of each other and are pressed together around the outlet or nozzle opening at least substantially in a linear or annular manner

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS8840044B2Spray head and device for the dispensing of a liquid
Publication Date: 2014.09.23 APTAR DORTMUND GMBH
  • US8840044B2 patent drawing
  • US8840044B2 patent drawing
  • US8840044B2 patent drawing

AI summary

Proposed are a spray head with a nozzle for the atomizing of a liquid as well as a device with such a spray head. Associated with the nozzle is a delivery tube that can optionally be folded upward away from the nozzle.