Adjustable Sprayer Nozzle Arm for Crop Row Alignment

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Solution Overview

Problem

Agricultural vehicles with gantry configurations often lack lateral adjustment of sprayer nozzles, leading to uneven spray patterns and soil compaction, which can negatively impact crop growth and soil health.

Innovation Solution

A vehicle platform with adjustable legs and arm assemblies that allow for vertical and lateral movement of sprayer nozzles, combined with a track assembly that minimizes soil compaction by dynamically adjusting its footprint, ensuring precise alignment and reduced ground pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a gantry configuration is used to support sprayer nozzles, then the structure is simple and stable, but lateral adjustment of nozzles is limited resulting in non-parallel spray swaths

Engineering Contradiction:
Improvelateral adjustment capabilityVSAvoidgantry configuration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the gantry configuration adjustable rather than fixed. The lateral position of the sprayer nozzles can be dynamically changed during operation to maintain parallel spray swaths that track with the vehicle's path, resolving the contradiction between structural simplicity and operational flexibility.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If traditional wheels are used for vehicle movement, then the structure is simple, but soil compaction occurs which negatively impacts plant growth

Engineering Contradiction:
Improvesoil compactionVSAvoidtrack assembly
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent segments the vehicle's ground contact system from traditional single-wheel contact into multiple track assemblies that distribute weight across a larger surface area. This segmentation reduces ground pressure and prevents soil compaction, addressing the harmful effect on plant growth while accepting increased structural complexity.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If sprayer nozzles are fixed in position, then the structure is stable and simple, but spray patterns do not track the target path plan

Engineering Contradiction:
Improvespray pattern alignmentVSAvoidarm assembly with actuator
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements dynamics by enabling the arm assembly to laterally adjust the position of sprayer nozzles in response to the vehicle's location and orientation. This dynamic adjustment ensures that spray patterns accurately track the target path plan, achieving precise manufacturing precision through active control rather than fixed positioning.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10813263B2Autonomous or remote-controlled vehicle platform for spraying
Publication Date: 2020.10.27 DEERE & CO
  • US10813263B2 patent drawing
  • US10813263B2 patent drawing
  • US10813263B2 patent drawing

AI summary

A vehicle platform comprises a central body that can support one or more implement configurations, such as sprayer booms, or planting row units. A plurality of adjustable legs extends downward from the central body. An arm assembly has a first end and a second end opposite the first end. The first end is pivotably coupled the central body and the second end coupled to a support beam. A plurality of nozzle assemblies is supported from the support beam. An arm actuator is arranged to control a transverse position of the support beam and the nozzle assemblies with respect to a reference point on the central body, such that each nozzle assembly may be aligned with a row of seeds or plants.