Adjustable Square Outer Cover with Built-in Cylinder for Concealed Water Tanks
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Solution Overview
Problem
Existing flushing panel structures for concealed water tanks face challenges in accommodating varying installation environments, requiring cutting of the protection frame to fit the wall, which is inconvenient and costly, and lacks adjustability of the cylinder's position.
Innovation Solution
An adjustable apparatus featuring a square outer cover with a built-in cylinder and a locking release device, allowing for lateral and longitudinal adjustment of the cylinder's position without cutting, using a parallelogram structure and clamping teeth for tool-free adjustment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If the protection frame body is made higher than the wall to ensure sufficient height, then the structural integrity is improved, but it cannot fit with the wall and requires cutting, increasing installation complexity and cost
Solution Approach 1:
The protection frame body is designed with a movable structure that can adjust its height relative to the wall. The frame includes a sliding mechanism with guide rails and locking components, allowing it to move between extended and retracted positions. This dynamic adjustment capability enables the frame to adapt to different wall heights without requiring cutting, thus maintaining structural integrity while improving installation convenience.
2Shape
If the protection frame body is cut to fit the wall, then the fit with the wall is improved, but the frame is damaged and cannot be reused, increasing manufacturing cost
Solution Approach 1:
The protection frame body is designed with a movable structure that can adjust its height relative to the wall. The frame includes a sliding mechanism with guide rails and locking components, allowing it to move between extended and retracted positions. This dynamic adjustment capability enables the frame to adapt to different wall heights without requiring cutting, thus maintaining structural integrity while improving installation convenience.
3Adaptability or versatility
If the protection frame body is reserved with enough height for all installation scenarios, then the adaptability is improved, but the manufacturing cost increases
Solution Approach 1:
The protection frame body is designed with a movable structure that can adjust its height relative to the wall. The frame includes a sliding mechanism with guide rails and locking components, allowing it to move between extended and retracted positions. This dynamic adjustment capability enables the frame to adapt to different wall heights without requiring cutting, thus maintaining structural integrity while improving installation convenience.
Solution Approach 2:
The protection frame body's height parameter is made variable through the sliding mechanism. Instead of manufacturing different fixed-height frames for different installation scenarios, a single frame design with adjustable height parameters achieves universal applicability, reducing manufacturing costs while maintaining adaptability.
4Ease of manufacture
If the cylinder position is fixed in the protection frame, then the manufacturing process is simplified, but the installation position cannot be adjusted to match different flushing panel positions
Solution Approach 1:
The cylinder mounting structure includes a sliding mechanism with guide rails that allow the cylinder to move laterally and vertically within the protection frame. Positioning holes and locking components enable the cylinder to be secured at multiple predetermined positions, providing adjustability while maintaining a relatively simple manufacturing process.
Data Source
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AI summary
The disclosure relates to an adjustable height square outer cover with a built-in cylinder, including a water tank shell and a square outer cover, the water tank shell is provided with an installation accommodation cavity for containing the square outer cover, the water tank shell is also provided with support rack teeth, a locking release device is arranged in the square outer cover, and the locking release device is provided with locking release rack teeth matched with the support rack teeth. A first mounting cavity is arranged in the square outer cover, a support which can be adjusted horizontally is movably arranged in the first mounting cavity, a cylinder which can be adjusted longitudinally is movably arranged on the support, a pressing button is arranged on the cylinder, and the square outer cover is also clamped with a decorative cover for covering the first mounting cavity, which can not only adjust the distance of the square outer cover extending out of the installation accommodation cavity, but also adjust the installation position of the cylinder in the square outer cover. It is convenient to adjust without requirement of cutting, and reduces the use of tools, greatly reduces the manufacturing and installation cost, and has good applicability of the product.