Adjustable Steering Mechanism for Serviceable Floor Cleaner Housings

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Solution Overview

Problem

Existing floor cleaning machines are compact but lack easy access to internal components for maintenance and repair, requiring time-consuming and costly disassembly of external components to access internal parts, which increases the risk of damage or loss.

Innovation Solution

A floor cleaning machine design featuring a primary housing with rotatable front and rear housings that allow selective access to internal components without disassembly, along with a flexible telescoping steering shaft that remains interconnected during housing rotation, enabling easy maintenance without compromising compactness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the housing is made compact with minimized internal volume, then the machine size is reduced, but access to internal components becomes difficult requiring disassembly of external components

Engineering Contradiction:
Improvemachine sizeVSAvoidaccess to internal components
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The housing is divided into multiple segments: a stationary housing and a movable housing that can be independently rotated. This segmentation allows the movable housing to be accessed separately without disassembling the entire housing or removing external components, thus maintaining compact size while improving accessibility for maintenance operations.

Inventive Principle:
Principle #1Segmentation

2Ease of repair

If removable housing segments are used to improve access to internal components, then maintenance becomes easier, but the device complexity and risk of damage increase

Engineering Contradiction:
Improvemaintenance accessVSAvoidhousing structure
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The movable housing is designed to be rotatable relative to the stationary housing, providing dynamic access to internal components. This rotational movement allows maintenance personnel to access components from multiple angles without requiring complete disassembly, reducing both structural complexity and the risk of damage compared to fully removable segments.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If external components are removed prior to accessing internal components, then access is enabled, but time is lost and damage risk increases

Engineering Contradiction:
Improvecomponent accessVSAvoidmaintenance time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The housing is segmented into stationary and movable portions that can be independently accessed. The movable housing can be rotated to expose internal components directly without requiring removal of external components first, thereby eliminating the time-consuming sequence of operations and reducing the risk of damage to external components.

Inventive Principle:
Principle #1Segmentation

4Stability of the object's composition

If the steering shaft is rigid and fixed, then structural stability is maintained, but the movable housing cannot be rotated without disconnection

Engineering Contradiction:
Improvesteering shaft stabilityVSAvoidhousing rotation
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The steering shaft transitions from a rigid, fixed configuration to a flexible configuration that can bend and extend. This parameter change in the shaft's physical properties allows the movable housing to rotate freely for maintenance access while the flexible shaft maintains continuous connection between the steering wheel and steerable wheel, preserving both stability and operability.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8302240B2Selectively adjustable steering mechanism for use on a floor cleaning machine
Publication Date: 2012.11.06 KARCHER NORTH AMERICA INC
  • US8302240B2 patent drawing
  • US8302240B2 patent drawing
  • US8302240B2 patent drawing

AI summary

A floor cleaning machine is provided that includes a chassis that supports at least one cleaning element. The chassis is supported by a plurality of wheels, one which is steerable via a steering wheel that is interconnected to a housing also associated with the chassis. The chassis provided includes a plurality of movable housing members, one of which is associated with the steering wheel. To access the internal components of the floor cleaning machine, the front housing is rotated or moved away from the other housings wherein the steering wheel does not require disconnection to allow this movement.