Adjustable Structural Connection for Variable Angle Joints

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Solution Overview

Problem

Current methods for connecting structural members in architecture and construction are inefficient due to the need for individually designed joints in each structure, leading to significant inefficiencies in design, fabrication, and erection, as each connection can be different and structures are typically one-of-a-kind.

Innovation Solution

An adjustable connection system using a combination of cold bent plates and a universal gusset plate that allows structural members to be joined at various angles, facilitating the formation of different geometric structures with a small number of unique components, enabling the use of prefabricated and mass-produced connections for multiple joints in a structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If individually designed joints are used for each connection in structures, then the connection can be customized for specific structural requirements, but significant inefficiency occurs in design, fabrication, and erection processes

Engineering Contradiction:
Improveconnection customizationVSAvoiddesign and fabrication efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent applies universality by designing a standardized joint connection that can be used across multiple different structural configurations and locations. The joint incorporates adjustable features that allow it to adapt to various angles and member orientations, enabling a single connection type to replace numerous custom-designed joints while maintaining structural integrity and meeting specific engineering requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If custom connections are designed for each joint in one-of-a-kind structures, then structural requirements are met, but fabrication and erection time increases significantly

Engineering Contradiction:
Improvestructural requirement complianceVSAvoiderection time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-designing and standardizing the joint connection before actual structure assembly. The standardized joint is developed in advance with built-in adjustability features, allowing rapid deployment during fabrication and erection without requiring custom design work for each connection point, thus reducing overall project timeline while ensuring structural compliance.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If a standardized connection is used for multiple joints, then design and construction are simplified and construction is accelerated, but the connection must accommodate various angles and configurations

Engineering Contradiction:
Improveconstruction speedVSAvoidconnection adaptability mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by incorporating adjustable and adaptable features into the standardized joint connection. The joint includes mechanisms such as adjustable plates, bolt patterns, or geometric features that allow it to be configured for different angles and member orientations. This dynamic adaptability enables a single connection type to serve multiple joints with varying requirements without requiring complex custom designs for each configuration.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10538887B2Adjustable connection for structural members
Publication Date: 2020.01.21 HNTB CORP
  • US10538887B2 patent drawing
  • US10538887B2 patent drawing
  • US10538887B2 patent drawing

AI summary

An adjustable structural connection—a connection which can be adjusted to alter the location and angle of member attachment—transforms the traditional notion of connections as a static means of connecting members at specific angles to a dynamic means of assembling a variety of structurally efficient forms. The adjustable connection connects a diagonal member to a vertical or horizontal member using either curved plate mounted to both of the structural members or a temporarily rotatable link. The adjustable connection can be used in a kit-of-parts type system, using multiple versions of the adjustable connection, which can join members at a wide variety of angles using a small number of unique components.