Adjustable Substrate Support for Uniform Cooling of Flat and Recessed Templates

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing processing technologies fail to effectively clean templates with different base shapes, such as flat and recessed surfaces, leading to inconsistent cooling and potential frost formation during the freeze cleaning process.

Innovation Solution

A processing apparatus with a stage and substrate support system that adjusts its position based on the template type, ensuring uniform cooling by maintaining a predetermined distance between the template and the cooling medium supply, preventing air circulation and frost formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a cooling medium is supplied to clean templates with different base shapes, then cleaning effectiveness is improved, but uniform cooling is difficult to achieve leading to frost formation

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidcooling uniformity
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The substrate support is made movable relative to the stage, allowing the distance between the template and cooling medium supply to be adjusted based on the template type (flat or recessed). This dynamic adjustment ensures uniform cooling for different base shapes while preventing frost formation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Different distances between the template and cooling medium supply are used depending on the template type. Flat templates use one distance while recessed templates use another, optimizing cooling uniformity for each specific case

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If the substrate support position is fixed, then device complexity is reduced, but the apparatus cannot process both flat and recessed surface templates effectively

Engineering Contradiction:
Improvetemplate type compatibilityVSAvoidsubstrate support system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The substrate support is made movable relative to the stage, allowing the distance between the template and cooling medium supply to be adjusted based on the template type (flat or recessed). This dynamic adjustment ensures uniform cooling for different base shapes while preventing frost formation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A single substrate support system is designed to handle both flat and recessed surface templates by adjusting its position, eliminating the need for separate processing systems for different template types

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus achieves uniform cooling and effective removal of foreign substances from both flat and recessed surface templates, maintaining reproducibility and preventing frost formation, even when processing templates with different base shapes.

Implementation Method 1

a cooling medium supplied from a supply port (125) of the stage (12)... ensuring uniform cooling by maintaining a predetermined distance between the template and the cooling medium supply

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS11682566B2Processing apparatus for processing substrates of different types
Publication Date: 2023.06.20 KIOXIA CORP
  • US11682566B2 patent drawing
  • US11682566B2 patent drawing
  • US11682566B2 patent drawing

AI summary

According to one embodiment, a processing apparatus for processing substrates having different base shapes includes a stage comprising a first portion having a substrate facing surface and an opening extending therethough connected to a source of a cooling fluid, and a second portion located outwardly of the first portion, a substrate support, having a substrate support surface thereon, extending over the second portion, a process fluid outlet overlying the first portion, and a driving unit coupled to one of the stage and the first portion, wherein the driving unit is configured to move at least one of the substrate support surface and the substrate facing surface such that the relative locations of the substrate support surface and the substrate facing surface of the stage are changeable based on the shape of a substrate to be processed in the apparatus.