Adjustable Suture-Button Construct for Ligament Reconstruction

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Solution Overview

Problem

Surgical PCL reconstruction is challenging due to the difficult placement of new grafts and the tendency of replacement grafts to stretch and become less functional over time, with existing fixation systems not effectively addressing these issues for PCL and other ligaments like ACL and collateral ligaments.

Innovation Solution

A knotless, adjustable suture loop construct with a removable, detachable button and a fixed, non-removable button provides variable-length graft support, allowing for adjustable fixation during and after deployment, facilitating minimally invasive PCL reconstruction and potentially applicable to ACL and collateral ligaments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional fixation systems are used for PCL reconstruction, then the surgical procedure can be performed, but the graft is prone to stretching and becoming less functional over time

Engineering Contradiction:
Improvegraft functional stabilityVSAvoidgraft length stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The suture construct incorporates an adjustable mechanism that allows dynamic modification of the graft length and tension during the healing process. The construct can be adjusted from a relaxed state post-operatively to a more tensioned state if graft stretching is detected, providing adaptive control over graft stability rather than relying on a fixed, non-adjustable fixation system.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention enables change in the physical parameters of the graft construct, specifically the length and tension, through adjustable mechanisms. The suture buttons and loops can be modified to alter the graft's mechanical properties, allowing the system to adapt to changing physiological conditions and prevent graft stretching over time.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If adjustable suture-button constructs are used, then graft fixation stability is improved, but the device complexity increases

Engineering Contradiction:
Improvefixation stabilityVSAvoidconstruct complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The suture construct is divided into discrete, modular components including suture buttons, loops, and graft elements. This segmentation allows for simplified assembly and adjustment procedures while maintaining overall stability. Each component can be independently manipulated during surgery, reducing the complexity of handling the entire construct at once.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adjustable mechanism is designed to be self-adjusting through the surgeon's manual manipulation during the procedure. The construct incorporates features that allow the surgeon to modify graft tension and length through simple pulling or releasing actions on the suture buttons, eliminating the need for complex mechanical adjustment devices or additional tools.

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If minimally invasive approach is used for PCL reconstruction, then surgical trauma is reduced, but the difficulty of graft placement increases

Engineering Contradiction:
Improvesurgical traumaVSAvoidgraft placement ease
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The suture construct is pre-assembled with the graft and fixation elements before insertion into the knee joint. This preliminary preparation allows the entire construct to be introduced through a minimally invasive portal as a single unit, avoiding the need for complex intra-articular manipulation during the procedure while still achieving stable graft fixation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP2455001B1Adjustable suture-button constructs for ligament reconstruction
Publication Date: 2020.07.22 ARTHREX INC
  • EP2455001B1 patent drawingFigure 1~2B
  • EP2455001B1 patent drawingFigure 3~4C
  • EP2455001B1 patent drawingFigure 5~6

AI summary

An adjustable suture-button construct for ligament reconstruction. The construct is a knotless, adjustable, flexible suture loop, a first fixation device (a free or removable slotted button) and optionally a second fixation device (a fixed, non-removable button). Suture ends of the knotless suture loop provide a variable-length graft support that can be adjusted prior to, during, or after deployment of the constructs. The removable, detachable fixation device is provided with attachment feature(s) to permit assembly onto the adjustable loop. The removable, detachable fixation device is attached to the tibia end of the loop construct after the loop construct is passed through the tibial tunnel (i.e., once the loop exits the anterior tibia cortex). If a fixed, non-removable button is employed, the fixed, non-removable button is securely attached (by stitching, for example) to the graft.