Adjustable Tibial Trial Instrument for Knee Arthroplasty

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Solution Overview

Problem

Current orthopaedic surgical instruments for total knee arthroplasty lack the ability to efficiently adjust and secure the tibial plate in both anterior/posterior direction and rotation relative to the resected planar surface of the tibia, complicating the implantation of orthopaedic knee prostheses.

Innovation Solution

An adjustable tibial trial instrument with a tibial plate and an attachment mechanism that includes bone-engaging spikes and thumbscrews, allowing for precise anterior/posterior movement and rotational adjustment of the tibial plate relative to the tibia, along with a sizing template for accurate positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a fixed tibial trial instrument is used, then the instrument structure is simple, but the positioning accuracy and adaptability of the tibial plate are insufficient

Engineering Contradiction:
Improvepositioning accuracyVSAvoidinstrument structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The tibial trial instrument incorporates adjustable mechanisms that allow the tibial plate to be dynamically repositioned in the anterior/posterior direction and rotated relative to the tibia's longitudinal axis. This dynamic capability enables precise positioning adaptation during surgery without requiring multiple fixed instruments, resolving the contradiction between positioning accuracy and device complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The instrument is divided into separable components including the tibial plate, adjustment mechanisms with knobs and shuttles, and attachment mechanisms with bone-engaging spikes. This segmentation allows independent adjustment of positioning parameters while maintaining overall structural coherence, achieving high positioning accuracy without excessive complexity.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If manual adjustment methods are used, then the device structure is simple, but the adjustment precision and efficiency are insufficient

Engineering Contradiction:
Improveadjustment precisionVSAvoidadjustment mechanism
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The manual adjustment system is replaced with a mechanical transmission system consisting of knobs, shuttles, and threaded channels. Rotating the knobs converts rotational motion into linear displacement of the shuttles along the channels, providing precise control over the tibial plate's position and orientation. This mechanical substitution achieves high adjustment precision while maintaining reasonable device complexity through efficient mechanical advantage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12036128B2Adjustable tibial trial instrument and orthopaedic surgical method of using the same
Publication Date: 2024.07.16 DEPUY (IRELAND) LTD
  • US12036128B2 patent drawing
  • US12036128B2 patent drawing
  • US12036128B2 patent drawing

AI summary

An orthopaedic surgical system for use in implanting a total knee prosthesis includes an adjustable tibial trial component that is movable in the anterior/posterior direction and rotatable when installed on the resected surface of a patient's tibia. A method of using such a system is also disclosed.