Adjustable Truss Hanger Cantilever Mounting

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Solution Overview

Problem

Existing methods for hanging video panels or walls from horizontal box trusses leave the truss structure visible, which is aesthetically unpleasing and limits its usage, and do not allow for hanging objects in front of or behind the truss structure.

Innovation Solution

An adjustable truss hanger with a hanging point located at one end of a bar, extending beyond the upper chords of a horizontal box truss, allowing for cantilevered mounting of panels or video walls in front of the truss, using adjustable clamps and a secure eyebolt for attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If video panels are hung from the lower chords of a horizontal box truss, then the panels can be supported, but the entire horizontal box truss remains visible which is aesthetically unpleasing

Engineering Contradiction:
Improvesupport capabilityVSAvoidaesthetic appearance
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

Instead of hanging panels from the lower chords (conventional approach), the invention inverts the mounting location to the upper chords of the truss. The hanger bar extends forward from the upper chord, allowing panels to be suspended in a position that obscures the truss structure from view, thereby achieving both support capability and aesthetic appearance.

Inventive Principle:
Principle #13The other way round (Inversion)

2Stability of the object's composition

If a hanging point is located between two clamps on a hanger bar, then the structure is stable, but objects cannot be hung in front of the truss structure

Engineering Contradiction:
Improvestructural stabilityVSAvoidhanging position flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The invention moves the hanging point from the conventional position between clamps (one-dimensional positioning along the bar) to the forward end of the hanger bar, extending in the third dimension (depth) beyond the truss plane. This allows objects to be hung in front of the truss structure while the clamps remain positioned on the upper chords for structural stability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Strength

If the entire horizontal box truss is visible above the video wall, then the structural support is apparent, but it prevents use for certain applications requiring hidden truss

Engineering Contradiction:
Improvestructural supportVSAvoidapplication versatility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The hanger bar acts as an intermediary element that transfers the load from the video panel (hanging at the forward end) to the truss structure (clamped at the upper chords). This mediator allows the truss to provide structural support while remaining hidden behind the panel, enabling applications where the truss must be aesthetically concealed.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9995430B2Truss hanger
Publication Date: 2018.06.12 CHAUVET & SONS LLC
  • US9995430B2 patent drawing
  • US9995430B2 patent drawing
  • US9995430B2 patent drawing

AI summary

An adjustable truss hanger is provided that creates a hang point that extends beyond, and outside of, the two upper chords of a horizontal box truss. Two clamps affix the truss hanger to the upper chord pair of a horizontally oriented box truss. The hanging point is provided on at least one end of the truss hanger bar, and not between the clamps, for providing the hanging point at the end of a cantilever. Objects, such as video panels and/or video walls, can thus hang in front of the horizontal truss, obscuring the truss from view.