Adjustable Vortex Flame Device with Flow Control Head

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Solution Overview

Problem

Existing vortex flame devices face challenges in maintaining a stable swirling flame due to excess air entry and wind disturbances, and lack the ability to adjust the size of the vortex flame, leading to safety concerns and unstable combustion.

Innovation Solution

An adjustable vortex flame device featuring a control head with a flow guiding mechanism of vanes and a flow control head that includes a first and second chamber, allowing for adjustable airflow and a transparent shield to create a stable vortex flame, with the ability to vary the size of the flame through interchangeable control mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If ports are directly open to air to supply air for combustion, then combustion can occur, but excess air enters the chamber causing unstable flame and high base temperature

Engineering Contradiction:
ImprovecombustionVSAvoidflame stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies local quality by providing different air supply characteristics to different regions: the base region receives controlled air flow through the base opening while the upper region receives air through ports. This creates localized air supply zones that prevent excess air from destabilizing the flame while maintaining adequate oxygen for combustion.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The base opening acts as an intermediary structure that mediates between the fuel source and the surrounding air. It provides a controlled interface for air entry at the base, preventing direct uncontrolled air flow into the combustion chamber while still supplying necessary oxygen for combustion.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If ports are directly open to air to supply air for combustion, then combustion can occur, but wind easily disturbs the flame

Engineering Contradiction:
ImprovecombustionVSAvoidwind disturbance
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent creates localized air supply zones with the base opening providing controlled air flow at the base while ports provide air at higher levels. This local differentiation protects the flame core from wind disturbances by maintaining a stable, controlled air-fuel mixture at the base where combustion is most sensitive to external disturbances.

Inventive Principle:
Principle #3Local quality

3Reliability

If no air is supplied for combustion through ports, then flame stability improves, but the base becomes too hot to touch

Engineering Contradiction:
Improveflame stabilityVSAvoidbase temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent applies local quality by differentiating air supply to different regions: the base opening provides controlled air flow specifically to cool the base region while ports provide air for combustion at higher levels. This creates a localized cooling zone at the base without compromising overall flame stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The base opening serves as an intermediary cooling mechanism that introduces controlled air flow at the base to reduce temperature, acting as a thermal management interface between the hot combustion zone and the outer environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If the device is made adjustable to change flame size, then versatility improves, but device complexity increases

Engineering Contradiction:
Improveflame size adjustmentVSAvoidcontrol mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the base opening adjustable in size, allowing the device to adapt to different combustion requirements. This dynamic adjustment capability enables flame size control without requiring complex multi-component systems, as the single adjustable opening provides both flow control and sizing functionality.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device produces a stable and adjustable vortex flame, reducing the impact of wind and excess air, while allowing for safe operation by controlling the swirling speed and pattern, and maintaining a cooler base temperature.

Implementation Method 1

a flow guiding mechanism including a plurality of vanes disposed around a circumference of the opening one after another, and two adjacent vanes includes a spiral air passage formed therebetween

Methodology Applied
Scientific EffectVortex flow: Vortex Ring

Implementation Method 2

All of the combustion of gas substantially occurs inside the interface

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

the base of the chamber is also heated during combustion and if there is not enough airflow through the base to provide cooling

Methodology Applied
Scientific EffectConvection cooling: Convection

Data Source

PatentUS9726368B2Adjustable vortex flame device
Publication Date: 2017.08.08 PRO IRODA INDS
  • US9726368B2 patent drawing
  • US9726368B2 patent drawing
  • US9726368B2 patent drawing

AI summary

An adjustable vortex flame device includes a control head delimiting a through hole with an opening and including a flow guiding mechanism including a plurality of vanes and a flow control head inserting in the through hole. The flow control head includes a first member and a second member detachably engaging with each other and delimiting a first chamber and a second chamber connecting to each other. The two channels extend in the first member and to an outer periphery of the flow control head and connect to the first chamber. The flow control head has two flow outlets defined at distal ends of the two channels and a flow inlet defined at a distal end of the second chamber. A hollow and transparent shield is disposed above the control head and delimits a space fluidly connecting to the through hole.