Adjustable Orthopedic Walking Boot Sole for Variable Foot Sizes

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Solution Overview

Problem

Conventional orthopedic walking boots are inflexible and do not accommodate varying foot sizes and swelling, leading to inadequate support and fit, requiring multiple sizes to be stocked, which can result in inventory imbalances and increased manufacturing complexity.

Innovation Solution

An adjustable orthopedic walking boot with a sole configuration that includes a heel portion and a forefoot portion that can be adjusted in length and width, utilizing a mechanism to extend or retract sections of the outer sole to fit different foot sizes and swelling levels, allowing for customizable fit and support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional orthopedic walking boots are made with fixed sole length and width, then manufacturing is simplified, but they cannot accommodate varying foot sizes and swelling levels

Engineering Contradiction:
Improveaccommodation of varying foot sizes and swellingVSAvoidsole configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The outer sole is divided into multiple sections that can be independently adjusted. The forefoot portion can be extended or retracted relative to the heel portion, allowing the sole length to be customized. This segmentation enables the boot to accommodate different foot sizes and swelling levels while maintaining a manageable structural complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sole configuration is made dynamic through adjustable mechanisms that allow the forefoot portion to move relative to the heel portion. This dynamic adjustment capability enables the boot to adapt to varying foot dimensions and swelling conditions, transforming a static structure into a flexible, user-adaptable system

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple sizes of walking boots are stocked to accommodate all foot sizes, then customer fit is improved, but inventory management complexity and manufacturing complexity increase

Engineering Contradiction:
Improvefit for all foot sizesVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

A single walking boot model with an adjustable sole configuration can serve multiple foot sizes, replacing the need for multiple fixed-size models. The ability to extend or retract the forefoot portion allows one boot design to fulfill the function of several different sized boots, simplifying manufacturing while maintaining universal applicability across different foot dimensions

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the forefoot portion is made adjustable to extend or retract, then fit customization is improved, but device structural complexity increases

Engineering Contradiction:
Improvefit customization capabilityVSAvoidadjustable mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The adjustable forefoot portion is implemented as a separate, modular section that can be independently manipulated. This segmentation allows the adjustment mechanism to be localized and simplified, making the overall device easier to operate while containing the complexity within a specific functional module rather than distributing it throughout the entire structure

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10449077B2Adjustable walking apparatus
Publication Date: 2019.10.22 OVATION MEDICAL
  • US10449077B2 patent drawing
  • US10449077B2 patent drawing
  • US10449077B2 patent drawing

AI summary

A walking apparatus is provided that includes a sole having an adjustable length, the sole comprising a heel portion, a forefoot portion operatively coupled to the heel portion, the forefoot portion configured for adjustment from a first position to at least one other position relative to the heel portion, wherein a length of the sole is configured to adjust from a first length to a second length when the forefoot portion is adjusted from the first position to the at least one other position.