Adjustable Temporary Wall Panel Assembly for Ceiling Height Adaptation

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Solution Overview

Problem

Reusable temporary wall systems often fail to extend to full ceiling height, resulting in an unfinished look and gaps that allow dust and noise to contaminate adjacent areas, especially when used in structures with varying ceiling heights.

Innovation Solution

An extendable wall panel assembly featuring a coupling mechanism with male and female edge joiners and a clamp bar system that allows panels to be slidably coupled and adjusted vertically, ensuring full ceiling height coverage and a seamless finish.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If standard height temporary walls are used, then installation is simple and cost-effective, but the walls cannot extend to full ceiling height resulting in gaps and unfinished appearance

Engineering Contradiction:
Improveinstallation simplicityVSAvoidceiling height adaptability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The wall panel system incorporates adjustable height panels with telescoping mechanisms that allow the wall height to be dynamically changed to match different ceiling heights. The panels can be extended or retracted vertically, transforming a static standard-height wall into a dynamic system that adapts to varying ceiling conditions while maintaining aesthetic appearance and proper sealing.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the height parameter of the wall panels by incorporating extendable sections with adjustment mechanisms. These mechanisms allow the panel height to be modified within a range, enabling the same wall system to accommodate different ceiling heights without requiring custom-built walls for each application.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If standard height temporary walls are used, then manufacturing and installation are straightforward, but dust and noise can pass through gaps to contaminate adjacent areas

Engineering Contradiction:
Improvewall system manufacturingVSAvoiddust and noise contamination
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The adjustable height mechanism allows the wall panels to be precisely positioned to eliminate gaps between the wall top and ceiling. This dynamic adjustment ensures continuous sealing that prevents dust and noise transmission, while the manufacturing process remains straightforward using standardized components with simple adjustment mechanisms.

Inventive Principle:
Principle #15Dynamics

3Loss of substance

If reusable temporary walls are designed for reuse, then waste is reduced and cost is lowered, but the walls lack aesthetic appeal when not extending to ceiling height

Engineering Contradiction:
Improvematerial waste reductionVSAvoidvisual appearance
Core Design Contradiction:
Loss of substanceVSShape

Solution Approach 1:

The telescoping and adjustable height features enable the same reusable wall panels to achieve ceiling-height alignment in various applications, providing a finished aesthetic appearance. This maintains the environmental benefit of reusability while eliminating the visual缺陷 of standard-height walls in variable ceiling environments.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11952774B1Top adjustable temporary wall system
Publication Date: 2024.04.09 SIGNATURE WALL SOLUTIONS INC
  • US11952774B1 patent drawing
  • US11952774B1 patent drawing
  • US11952774B1 patent drawing

AI summary

An extendable wall panel assembly includes a first wall panel and a first core that includes a first and second surface. A first edge joiner comprises a first male extension extending therefrom. A second edge joiner has a first female receiver disposed therein. A second wall panel is slidably coupled to the first and second wall panels and has a second core. A third edge joiner extends between a third surface and a fourth surface and has a second male extension extending therefrom. A fourth edge joiner has a second female receiver disposed therein. A coupling mechanism has a first channel disposed in the first wall panel receiving a first clamp bar therein. A first fastener receiver is coupled to the second wall panel and a fastener extend through the first fastener receiver and into the first clamp bar in the first channel.