Adjustable Wheel Well Cover with Spring Segments

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Solution Overview

Problem

Existing wheel well covers for motor vehicles lack adjustable designs that accommodate varying wheel angles, leading to inefficiencies in structural volume, vibration management, and aerodynamics.

Innovation Solution

A wheel well cover comprising multiple ring sections that can be adjusted based on wheel angle, connected via a spring mechanism and guided by rails, with an aerodynamic spat to reduce air resistance and an actuator for smooth movement, allowing for adaptive geometry and reduced vibration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a wheel well cover is designed to be adjustable in a manner which is dependent on the wheel angle, then the adaptability to wheel geometry is improved, but the device complexity increases

Engineering Contradiction:
Improveadaptability to wheel angleVSAvoidconstruction complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The wheel well cover is divided into multiple ring sections that can move independently relative to each other. Each ring section is connected via connecting devices with springs, allowing the cover to segment and adapt to different wheel angles without requiring a completely complex adjustable mechanism. This segmentation enables localized adjustment while maintaining overall structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wheel well cover transitions from a static structure to a dynamic one where ring sections can move relative to each other based on wheel angle. The springs in the connecting devices provide dynamic response to wheel movement, automatically adjusting the cover position without complex actuators or control systems.

Inventive Principle:
Principle #15Dynamics

2Volume of moving object

If multiple ring sections are arranged to be movable at least partially into one another, then the structural volume is reduced, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvestructural volumeVSAvoidalignment precision of ring sections
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

Springs are incorporated into the connecting devices between ring sections to provide tolerance compensation. These springs act as cushioning elements that absorb dimensional variations and alignment errors during manufacturing, allowing the ring sections to be precisely positioned without requiring extremely tight manufacturing tolerances.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The ring sections are designed to be movable into one another in a nested arrangement, reducing the overall structural volume. This nesting configuration allows the cover to compact when not in use while maintaining the capability to expand and adapt to wheel angles when needed.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Manufacturing precision

If springs are used as connecting means between ring sections, then tolerance compensation is improved, but the vibration behavior may be adversely affected

Engineering Contradiction:
Improvetolerance compensationVSAvoidvibration and acoustic noise
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The spring parameters (stiffness, damping characteristics, preload) are specifically selected and optimized to achieve the right balance between tolerance compensation and vibration control. By adjusting spring parameters, the system can compensate for manufacturing tolerances while minimizing unwanted vibrations and acoustic noise from the wheel well cover.

Inventive Principle:
Principle #35Parameter changes

4Volume of moving object

If the ring sections extend in the lateral direction substantially in the wheel transverse direction, then the structural volume is reduced for straight ahead driving, but the aerodynamic properties may deteriorate

Engineering Contradiction:
Improvestructural volumeVSAvoidair resistance
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

The wheel well cover is designed to dynamically adjust its configuration based on driving conditions. For straight ahead driving, the ring sections extend laterally to reduce volume. When turning or under aerodynamic load, the springs allow the sections to move and adapt, maintaining acceptable aerodynamic properties without requiring a completely different structural design.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, vibration-reduced, and aerodynamically improved wheel well cover that adapts to wheel geometry, enhancing stability, aesthetics, and aerodynamics while maintaining functionality in various driving conditions.

Implementation Method 1

the connecting means has at least one spring, with the result that tolerance compensation between individual ring sections is provided in a simple way. Moreover, the vibration behavior of the wheel well cover can be influenced in a positive way by way of the selection of suitable springs.

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the vibration behavior of the wheel well cover can be influenced in a positive way by way of the selection of suitable springs. It is thus possible, in particular, to configure a spring as a compression spring, a torsion spring or a tension spring, in order to reduce or even to completely avoid an undesired acoustically and/or visually perceptible vibration of the wheel well cover

Methodology Applied
Scientific EffectVibration damping: Damping

Implementation Method 3

In order to improve the aesthetic appearance of the wheel well cover according to the invention and/or its aerodynamic properties, in particular with regard to a reduction of the air resistance of the wheel well cover, it can be provided that the wheel well cover comprises a wheel spat which extends on the vehicle body outer side.

Methodology Applied
Scientific EffectAerodynamics: Aerofoil

Data Source

PatentUS10494033B2Wheel well cover for a motor vehicle, and motor vehicle equipped therewith
Publication Date: 2019.12.03 BAYERISCHE MOTOREN WERKE AG
  • US10494033B2 patent drawing
  • US10494033B2 patent drawing
  • US10494033B2 patent drawing

AI summary

An optically and aerodynamically improved body for a motor vehicle has a wheel well cover with at least one wheel well for receiving a wheel. The wheel well cover is designed in such a way as to be adjustable by an adjusting mechanism in accordance with the wheel angle, and includes at least two ring portions which surround part of the wheel and which are arranged in such a way as to be movable at least partially into each other and at least partially relative to one another.