Adjustment Members for Spliced Panel Flatness

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Solution Overview

Problem

Existing electronic devices face challenges in achieving great flatness after splicing, which affects the display quality and resolution in electronic products such as mobile phones, televisions, and monitors.

Innovation Solution

The electronic device comprises an electronic panel, a reinforcement plate, and at least three adjustment members. The reinforcement plate has a first surface for the electronic panel and a second surface for the adjustment members, with elastic bodies connecting the adjustment members to the reinforcement plate, allowing for precise adjustment of the protruding blocks to achieve uniform height and minimal distance variation between the adjustment members and the electronic panel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If traditional splicing methods are used for electronic devices, then the manufacturing process is simple, but the flatness and uniformity after splicing are poor

Engineering Contradiction:
Improveflatness after splicingVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The device is divided into multiple independent adjustment members (at least three adjustment members) that can be individually positioned and adjusted on the reinforcement plate. Each adjustment member can be independently controlled to achieve uniform height, allowing precise control of the spliced surface flatness while keeping each individual component simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A reinforcement plate is introduced as an intermediary component between the electronic panels and the adjustment mechanism. The reinforcement plate provides a stable base for mounting multiple adjustment members and ensures uniform force distribution, enabling precise flatness control without complicating the overall device structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If adjustment members are added to achieve uniform height, then the flatness is improved, but the device complexity increases

Engineering Contradiction:
Improvedistance uniformityVSAvoidnumber of components
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The adjustment function is segmented into multiple independent adjustment members distributed across the device. Each adjustment member is a simple component that can be independently positioned, but collectively they achieve uniform height control. This segmentation allows complex functionality to be achieved through simple repeated units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The height parameter of the adjustment members is precisely controlled to achieve uniform distance from the electronic panel surface. By adjusting the protruding block height parameter of each adjustment member, uniform flatness is achieved without requiring complex mechanisms, as the adjustment is based on simple dimensional control.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures great flatness and uniformity after splicing, enhancing the display quality and resolution by maintaining precise distances between the adjustment members and the electronic panel, thereby improving the overall performance of electronic devices.

Implementation Method 1

with elastic bodies connecting the adjustment members to the reinforcement plate, allowing for precise adjustment of the protruding blocks

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20250133685A1Electronic device, splice electronic apparatus and manufacturing method of electronic device
Publication Date: 2025.04.24 INNOLUX CORP
  • US20250133685A1 patent drawing
  • US20250133685A1 patent drawing
  • US20250133685A1 patent drawing

AI summary

An electronic device is provided, including an electronic panel, a reinforcement plate, and at least three adjustment members. The reinforcement plate has a first surface and a second surface that are opposite to each other. The electronic panel is disposed on the first surface of the reinforcement plate, and the adjustment members are disposed on the second surface. The electronic panel has an upper surface. There is a distance between a bottom surface of each adjustment member and the upper surface. The difference between the distances is greater than or equal to 0 and less than or equal to 0.1 millimeters.