Adornment Assembly With Receptacles for Sharp Edge Alignment
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Solution Overview
Problem
Existing methods for applying adornment to apparel, such as embroidery and screen printing, face challenges in creating precise, high-quality, visually appealing designs with sharp transitions and are prone to snagging, layering issues, and material integrity problems.
Innovation Solution
An adornment assembly comprising discrete components with abutting peripheral edges and receptacles, secured with adhesive or stitching, allowing for precise alignment and integration into articles, with flexible fabric layers and optional backing layers for enhanced durability and visual contrast.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If embroidery is used to create adornment, then visual appeal and design flexibility are improved, but manufacturing cost and production complexity increase
Solution Approach 1:
The adornment is divided into multiple discrete components (first discrete component, second discrete component, etc.) that can be manufactured separately using cost-effective methods and then assembled together. This segmentation allows each component to be produced independently at lower cost while maintaining overall design precision through the assembly structure with receptacles and abutting edges.
2Shape
If multiple layers are stacked to create 3D effect, then visual appeal is improved, but snagging risk and structural complexity increase
Solution Approach 1:
Instead of stacking multiple layers in the vertical dimension to create 3D effect, the invention uses discrete components with varying thicknesses that are positioned within receptacles. This approach achieves the desired 3D projection while maintaining a flatter overall profile that reduces snagging risk, as the components are contained within the receptacle boundaries rather than creating exposed layered edges.
3Manufacturing precision
If discrete components are used with abutting edges, then sharp transitions and design precision are improved, but alignment complexity increases
Solution Approach 1:
The receptacle acts as an intermediary structure that facilitates the precise alignment of discrete components. The receptacle provides a defined space with surrounding edges that guide and constrain the discrete components into proper positions, ensuring sharp transitions and precise edge alignment while simplifying the overall assembly process compared to direct component-to-component alignment.
Data Source
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AI summary
An adornment assembly for an article having a base assembly made up of at Ieast one layer, each with a thickness between oppositely facing surfaces. One of the oppositely facing surfaces faces an article surface to which the adornment assembly is secured. The at Ieast one layer defines at least a first receptacle. The adornment assembly further has a plurality of discrete components each with a thickness between oppositely facing surfaces. At Ieast first and second of the discrete components are placed in the at Ieast first receptacle so that one of the oppositely facing surfaces on each of the first and second discrete components is exposed for viewing with the adornment assembly secured to an article.