Adsorbent Particles with Diglycolic Acid Residues for Rare Earth Recovery

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Solution Overview

Problem

Existing adsorbent materials for rare earth element recovery have limited adsorption capacity and inefficient desorption processes, making them less effective for large-scale recovery.

Innovation Solution

The development of adsorbent particles comprising carrier particles with an organic polymer, a hydrophilic organic compound adhered to the surface, and a diglycolic acid residue bonded to the hydrophilic compound, which enhances adsorption and desorption efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional adsorbent materials are used, then the adsorption capacity is limited, but the desorption efficiency is also insufficient

Engineering Contradiction:
Improveadsorption capacityVSAvoiddesorption efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent changes the chemical parameters of the adsorbent material by introducing diglycolic acid residues bonded to hydrophilic organic compounds on the carrier particle surface. This chemical modification enables both high adsorption capacity and high desorption efficiency, resolving the contradiction between limited adsorption capacity and insufficient desorption efficiency of conventional materials

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite adsorbent structure consisting of carrier particles (inorganic or organic polymer) coated with hydrophilic organic compounds and functionalized with diglycolic acid residues. This composite material combines the advantages of different components to achieve both high adsorption capacity and efficient desorption, overcoming the limitations of single-material adsorbents

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the hydrophilicity of the adsorbent surface is increased, then the adsorption capacity increases, but the desorption becomes more difficult

Engineering Contradiction:
Improveadsorption capacityVSAvoiddesorption ease
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent optimizes the hydrophilicity parameter by selecting appropriate hydrophilic organic compounds and controlling their content on the carrier particle surface. The diglycolic acid residue provides selective binding to rare earth elements while maintaining appropriate hydrophilicity, enabling both high adsorption capacity and easy desorption with acidic solutions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality modification by concentrating the diglycolic acid functional groups on the surface of carrier particles where they directly interact with rare earth elements. This localized functionalization ensures high adsorption capacity at the interface while the bulk material maintains properties favorable for desorption and regeneration

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed adsorbent particles demonstrate a significant increase in rare earth element adsorption capacity and desorption efficiency, with a high proportion of adsorbed rare earth elements being desorbed using an acidic solution, thus facilitating efficient recovery.

Implementation Method 1

a hydrophilic organic compound adhered to a surface of the carrier particle

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a diglycolic acid residue bonded to the hydrophilic organic compound

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 3

bringing a solution containing a rare earth element into contact with the above-described adsorbent particles and thereby causing the rare earth element to be adsorbed to the adsorbent particles

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 4

causing the rare earth element to be desorbed from the adsorbent particles by contact with an acidic solution containing an acid

Methodology Applied
Scientific EffectDesorption: Desorption

Data Source

PatentUS12280357B2Adsorbent particles, base particle, packed column, and method for recovering rare-earth element
Publication Date: 2025.04.22 RESONAC CORP
  • US12280357B2 patent drawing
  • US12280357B2 patent drawing
  • US12280357B2 patent drawing

AI summary

Adsorbent particles each containing: a carrier particle containing an organic polymer containing a monomer unit derived from a styrene-based monomer; a hydrophilic organic compound adhered to a surface of the carrier particle; and a diglycolic acid residue bonded to the hydrophilic organic compound. When a BET specific surface of the adsorbent particles as determined by adsorption of nitrogen gas is X0 and a BET specific surface area of the adsorbent particles as determined by adsorption of water vapor is X1, X1/X0 is 0.10 to 1.0.