Adsorber Manifold Design for Uniform Gas Flow Distribution
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Solution Overview
Problem
The use of multiple adsorbent modules in parallel for gas purification poses challenges in fluid distribution, leading to increased dead volumes and energy consumption due to pressure head losses, which is particularly problematic in low-pressure PSA processes with short cycles.
Innovation Solution
A unit with a common inlet and outlet manifold system where the axes are coincident, and nozzles are arranged in a circular pattern with identical geometries, minimizing dead volumes and pressure head losses by ensuring uniform flow distribution across modules.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If multiple adsorbent modules are used in parallel for gas purification, then the purification capacity is improved, but the dead volumes and energy consumption increase due to pressure head losses
Solution Approach 1:
The patent combines multiple adsorbent modules into a single integrated adsorber with a common manifold system. The N modules are arranged in parallel within one adsorber vessel, sharing common inlet and outlet manifolds, which reduces the number of separate connections and minimizes dead volumes compared to using multiple independent adsorbers.
Solution Approach 2:
The patent arranges the N inlet nozzles and N outlet nozzles in circular patterns at different axial positions within the adsorber. This spatial arrangement in multiple dimensions (radial and axial) optimizes flow distribution and minimizes pressure head losses while maintaining high purification capacity.
2Productivity
If multiple adsorbent modules are used in parallel, then the purification capacity is improved, but the pressure head losses increase leading to worsened fluid distribution
Solution Approach 1:
The patent uses a common inlet manifold and common outlet manifold that serve all N adsorbent modules within a single adsorber. This merged manifold system ensures uniform pressure distribution to all modules, improving fluid distribution compared to separate connection systems.
Solution Approach 2:
The common manifold design creates equipotential conditions for pressure distribution across all N modules. By providing a shared pressure source and collection system, the patent ensures that all modules receive comparable pressure heads, enabling uniform flow distribution throughout the parallel module array.
3Ease of operation
If the manifold size is increased to improve fluid distribution, then the flow distribution is improved, but the dead volumes increase leading to higher energy consumption
Solution Approach 1:
The patent positions inlet nozzles and outlet nozzles at different axial positions within the adsorber, creating a three-dimensional manifold arrangement. This multi-dimensional configuration provides adequate flow distribution without requiring excessively large manifold volumes, thus minimizing dead volumes while maintaining good fluid distribution.
Solution Approach 2:
The patent optimizes the manifold dimensions and nozzle arrangements to achieve dynamic balance in flow distribution. The manifold size and nozzle positions are designed to provide uniform pressure distribution under operating conditions without creating excessive dead volumes that would increase energy consumption during pressure cycles.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration reduces energy consumption and maintains effective fluid distribution across modules, optimizing performance without the need for significant manifold enlargement or additional pressure head, particularly beneficial for low-pressure PSA processes.
Implementation Method 1
Adsorption is widely used for purifying or separating gases
Data Source
AI summary
A unit for purifying a gas mixture by adsorption, including at least one adsorber having at least one cluster of N identical adsorbent modules operating in parallel, where N≥2, each cluster of N adsorbent modules includes a common inlet manifold having a straight inlet duct of axis Xe supplying N inlet nozzles Tei, where i ranges from 1 to N, respectively connected to the inlets Ei, where i ranges from 1 to N, of the N modules of the cluster, a common outlet manifold having a straight outlet duct of axis Xs collecting the flow leaving the N outlet nozzles Tsi, where i ranges from 1 to N, respectively connected to the outlets Si, where i ranges from 1, of the N modules of the cluster.


